Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General information03 General data04 Identification numbers05 Torque wrench settings06 Lifting and towing07 Capacities, fluids and lubricants08 Maintenance09 Engine - Td510 Engine - V811 Emission control - Td512 Emission control - V813 Engine management system - Td514 Engine management system - V815 Fuel delivery system - Td516 Fuel delivery system - V817 Cooling system - Td518 Cooling system - V819 Manifolds and exhaust systems - Td520 Manifolds and exhaust systems - V821 Clutch - Td522 Clutch - V823 Manual gearbox - R38024 Transfer box - LT230SE25 Automatic gearbox - ZF4HP22/2426 Propeller shafts27 Rear axle28 Front axle29 Steering30 Front suspension31 Rear suspension32 Brakes33 Restraint systems34 Doors35 Exterior fittings36 Interior trim components37 Screens38 Seats39 Sunroof40 Chassis and body dimensions41 Panel repairs42 Body sealing materials43 Corrosion prevention and sealing44 Painting45 Heating and ventilation46 Air conditioning47 Wipers and washers48 Charging and starting49 Lighting50 Body control unit51 Alarm system and horn52 Windows53 In car entertainment54 Harnesses55 Driving aids56 Navigation system57 Instruments
Land Rover Discovery II (UK)37 · Screens
37 · General

Windscreen (page 2 of 2)

Make
Land Rover
Model
Discovery II (UK)
Section
Repairs
ScreensWindscreen · page 2 of 2
Diagram
  1. From outside of vehicle, use a Kent knife and carefully cut through sealant securing sides of screen to body.
  2. Using suitable cutting wire, with assistance if required, carefully cut through sealant securing top of screen to body and any remaining sealant at sides.

CAUTION: Hold the cutting wire as close to the glass as possible to prevent damage to the body and surrounding trim.

  1. Cut through sealant securing lower edge of screen to body with glazing knife.
  2. Attach suction cups and use assistance to remove glass from body.

CAUTION: Lay glass on felt covered supports and be careful not to damage the obscuration band. Do not stand on edge as this can cause chips which subsequently develop into cracks.

  1. Collect screen support block.

Refit

  1. Carefully remove sealant from body to leave a smooth surface.
  2. Use a vacuum cleaner to clear away any waste.
  3. Original glass: Carefully cut back old sealer to obtain a smooth surface without damaging obscuration band on glass. Fit new top finisher to screen.
Original glass: Carefully cut back old sealer to obtain a smooth surface without damaging
  1. Fit screen support block to body.
  2. With assistance, locate screen to body.
  3. Apply masking tape to establish reference marks as an alignment aid.
  4. With assistance, remove screen and place aside.
  5. Clean body and sealant face on screen with solvent.

CAUTION: Do not touch cleaned or primed surfaces with fingers.

  1. Apply etch primer to any bare metal on frame.
  2. Apply screen primer to sealant face on screen and allow to cure.
  3. Apply primer over etch primer on body.
  4. Apply activator over old sealant on body.
  5. Allow activator to cure.
  6. Fit pre-cut nozzle to sealer cartridge, remove lid, shake out crystals and fit cartridge to applicator gun. If necessary modify the nozzle to achieve required bead section.

Parts & tools for this job For Land Rover Discovery

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