LT230 Transfer Box: TRANSFER BOX

Also for this vehicle: Borg Warner Transfer Box, LT230Q Transfer Box, R380 Manual Gearbox Overhaul.

Fitted to: Land Rover 300Tdi Discovery, Land Rover 300Tdi Defender, Land Rover TD5 Defender, Land Rover Defender V8i Workshop Manual Supplement, Land Rover Defender 90 Workshop Manual (NAS), Land Rover Range Rover Classic.

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1. 01LT230T Transfer box Overhaul Manual - 3rd EditionLT230T Transfer box Overhaul Manual - 3rd Edition: Sections
2. 02: Sections
3. 03: Sections
4. 04: Sections
5. 05INTRODUCTIONINTRODUCTION: Sections
6. 06: Sections
7. 07: Sections
8. 08TRANSFER BOXTRANSFER BOX: Sections
   • DESCRIPTION AND OPERATION14 pages

     • FRONT OUTPUT HOUSING COMPONENTS2
     • DIFFERENTIAL COMPONENTS2
     • MAIN CASING COMPONENTS2
     • REAR OUTPUT HOUSING AND TRANSMISSION BRAKE COMPONENTS2
     • TRANSFER BOX CROSS SECTION2
     • DESCRIPTION
     • OPERATION
     • Power flow - transfer box in LOW ratio
     • Power flow - transfer box in HIGH ratio
   • OVERHAUL30 pages

     • TRANSFER BOX DISMANTLING2345
     • COMPONENT DISMANTLING
     • High/low cross shaft housing
     • Front output housing23
     • Rear output housing2
     • Main casing
     • Mainshaft input gear bearing housing
     • Intermediate gears
     • Mainshaft input gear assembly
     • Differential lock selector
     • Differential23
     • INSPECTING COMPONENTS
     • Intermediate gears and shaft
     • Mainshaft input gear
     • High/low cross shaft and housing
     • Front output housing and differential lock selector2
     • Rear output housing
     • Main casing
     • Mainshaft input gear bearing housing
     • High/low selector fork and shaft
     • Differential
     • COMPONENT ASSEMBLING
     • Differential
     • Main casing
     • Mainshaft input gear bearing housing
     • Mainshaft input gear assembly
     • Intermediate gears
     • Rear output housing
     • Front output housing
     • High/low cross shaft housing
     • Differential lock selector
     • TRANSFER BOX ASSEMBLING
     • Mainshaft input gear bearing pre-load
     • Rear output housing
     • Differential bearing pre-load2
     • Front output housing
     • Intermediate gears
     • Bottom cover
     • High/low selector shaft detent
     • Interlock solenoid - if fitted
     • Neutral warning lamp switch - if fitted
     • Differential lock warning lamp switch - adjust
     • Transmission brake
   • DATA, TORQUE & TOOLS2 pages

     • DATA
     • TORQUE FIGURES
     • SERVICE TOOLS