Range Rover P38
12
ENGINE
NEW RANGE ROVER
30
REPAIR
63. Remove LRT-12-108 from flywheel. Fit plastic
plug.
64. Connect cooling hoses. Secure with clips.
65. Align damper to tensioner. Secure with bolt.
66. Lever tensioner to slack position. Engage drive
belt over alternator pulley.
Vehicles without EGR
67. Using a new ’O’ ring, fit camshaft end cover.
NOTE: Apply Loctite 577 sealant to
threads of LH camshaft end cover bolt.
68. Align harness trunking to cylinder head. Secure
camshaft end cover and harness trunking with
bolts.
All Vehicles
69. Connect No. 4 injector needle lift sensor.
70. Connect leads to glowplugs.
71. Connect ECT sensor and temperature gauge
sensor.
72. Remove plugs. Connect leak-off pipe to No. 1
injector.
73. Remove plug, fit intake hose to turbocharger.
Secure with clip.
74. Position new gasket on exhaust manifold. Fit
turbocharger.
75. Secure with bolts.
45 Nm (33 lbf.ft)
76. Fit exhaust manifold heat shield.
See
MANIFOLD AND EXHAUST SYSTEM, Repair.
77. Fit camshaft cover.
See this section.
78.
Vehicles with EGR: Fit EGR vacuum pump. See
EMISSION CONTROL, Repair.
79. Fit high pressure fuel pipes.
See FUEL
SYSTEM, Repair.
80. Fit fan cowl.
See COOLING SYSTEM, Repair.
81. Reconnect battery negative lead.
VALVES AND TAPPETS
Service repair no - 12.29.59
Remove
1. Remove camshaft.
See this section.
2. Remove inlet manifold.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
3. Remove exhaust manifold.
See MANIFOLD
AND EXHAUST SYSTEM, Repair.
4. Remove injectors.
See FUEL SYSTEM, Repair.
5. Remove glow plugs.
See FUEL SYSTEM,
Repair.
6. Remove cylinder head.
See this section.
7. Remove tappets and store in their fitted order.
8. Insert protective sleeve LRT-12-101 in tappet
bore.