Workshop Manuals Factory service & repair Rover
01 Information02 Maintenance03 Engine04 Engine management system05 Cooling system06 Manifold & exhaust systems07 Clutch08 Manual gearbox09 Drive shafts10 Steering11 Brakes12 Body13 Air conditioning14 Electrical15 Instruments16 Wiring diagrams
Rover 620 Diesel Repair Manual Supplement (1995-1999)03 · Engine
03 · Engine

Engine and manual gearbox (page 4 of 9)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
EngineEngine and manual gearbox · page 4 of 9
Diagram
  1. Disconnect intake air temperature sensor multiplug.
  2. Release 2 engine harness to main harness connectors from bracket and disconnect multiplugs.
Release 2 engine harness to main harness connectors from bracket and disconnect multiplugs
  1. Disconnect oil pressure switch multiplug.
  2. Remove nut securing supply lead to No.2 glow plug.
  3. Slacken clip and disconnect coolant hose from coolant outlet elbow.
  4. Slacken clip and disconnect coolant hose from radiator inlet pipe.
  5. Slacken clip and disconnect coolant hose from coolant pump.
  6. Slacken clip and disconnect coolant hose from engine oil cooler inlet pipe.
  7. Slacken clip and disconnect coolant hose from engine coolant rail.
  8. Remove coolant hose assembly.
  9. Slacken clip and disconnect coolant hose from radiator outlet pipe.
  10. Slacken clip and disconnect coolant hose from engine oil cooler outlet pipe.
  11. Position drain tray and cloth to absorb fluid spillage.
Position drain tray and cloth to absorb fluid spillage.
  1. Slacken PAS pump pressure hose to intermediate pipe union, remove and discard ’O’ ring seal.

CAUTION: Use 2 spanners when loosening or tightening unions. Plug the connections to prevent the ingress of dirt.

  1. Slacken bolt securing coolant rail to gearbox mounting plate.
  2. Release fuel filter from bracket and position aside with coolant rail and harness.

Parts & tools for this job For 1995 Rover 600

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