Radiator
- Make
- Rover
- Model
- 800 Workshop Manual
- Year
- 1996–1999
- Section
- Repairs › Radiator
Cooling system - dieselRadiator · page 1 of 2
- Remove 4 nuts securing thermostat housing to coolant manifold.
- Remove thermostat housing.
- Remove and discard gasket.
Refit
- Using a new gasket, fit thermostat housing to new coolant manifold and tighten nuts.
- Clean all traces of gasket material from coolant manifold and cylinder heads.
- Position gaskets and fit coolant manifold.
- Fit bolts and tighten progressively, working from centre outwards to 11 Nm.
- Connect hoses and tighten clips.
- Refill cooling system. See Adjustments.
- Fit engine acoustic cover.
RADIATOR
Service repair no - 26.40.01
Remove
- Remove cooling fan and motor. See this section.
- Noting their positions, disconnect 2 multiplugs from coolant sensors on radiator.
- Loosen clip and disconnect bleed hose from radiator.
- Release clip and disconnect bottom hose from radiator.
- Release radiator from 2 lower mounting.
- Remove radiator from vehicle and remove 2 lower mounting rubbers.
NOTE: On models with air conditioning lower radiator on RH side to clear air conditioning pipe.
Parts & tools for this job For 1996 Rover 800
- FLUIDCoolantSearch: Rover coolant antifreeze
- PARTThermostatSearch: Rover 800 1996 thermostat
- TOOLCooling system pressure testerSearch: cooling system pressure tester
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.