Workshop Manuals Factory service & repair Vauxhall
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Vauxhall Astra J11 · Engine
11 · Engine

Exhaust Front Pipe Replacement - 1.4L LDD (Engine Exhaust)

Make
Vauxhall
Model
Astra J
Section
Engine Exhaust › Repair Instructions › Exhaust Front Pipe Replacement - 1.4L LDD
EngineExhaust Front Pipe Replacement - 1.4L LDD

Exhaust Front Pipe Replacement (1.4L LDD)



2191298




Callout


Component Name


Warning: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.
Warning: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury.
Caution: Refer to Exhaust Flexible Pipe Bending Caution .

Procedure

Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle


1


Exhaust Front Pipe to Catalytic Converter Flange Nut (Qty: 3)

Caution: Refer to Fastener Caution .

Caution: Refer to Torque-to-Yield Fastener Caution .

Procedure

Install NEW nuts, do NOT reuse old nuts.

Tighten
17 N·m (13 lb ft)


2


Exhaust Front Pipe to Catalytic Converter Flange Gasket


3


Exhaust Front Pipe to Exhaust Muffler Flange Nut (Qty: 2)

Procedure

1. Support exhaust muffler with a jack.
2. Install NEW nuts, do NOT reuse old nuts.

Tighten
17 N·m (13 lb ft)


4


Exhaust Front Pipe to Exhaust Muffler Flange Gasket


5


Exhaust Front Pipe Hanger Bracket Nut (Qty: 2)

Tighten
20 N·m (15 lb ft)


6


Exhaust Front Pipe Hanger Bracket Bolt - M8 (Qty: 2)

Tighten
22 N·m (16 lb ft)


7


Exhaust Front Pipe Hanger Bracket and Front Suspension Frame Support Bolt - M10 (Qty: 2)

Procedure

Install NEW bolts, do NOT reuse old bolts.

Tighten
60 N·m + 30° - 45° (44 lb ft) + 30° - 45°


8


Exhaust Front Pipe

Procedure

Disconnect all electrical connectors.


9


Heated Oxygen Sensor

Tighten
42 N·m (31 lb ft)

 

Parts & tools for this job For Vauxhall Astra

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