Positioning and inspection (page 2 of 2)
- Make
- Alfa Romeo
- Model
- 145/146 Factory Service Manual
- Year
- 1994–1999
- Section
- Fixed bodywork components
BodyworkPositioning and inspection · page 2 of 2
- Temporarily fix the front pillar with screws and remove the previously installed clamps.
- Check parallelism, gaps and angles and refit the previously removed mobile components with their gaskets together with any parts which, once installed, make it possible to check the successful outcome of the operations.
- Remove the components installed previously to check the correct position of the pillar.
- Using a jig saw, trim the lower sheet metal panels removing the excess parts without damaging the underlying sheeting.
- Using a jig saw, make another cut as shown in the diagram to create a plug to allow access to the welding on the pillar.
- Using a drill, perforate with a 5 mm bit on the front pillar frame in order to permit welding.
- Using a circular saw, trim the upper sheet metal panels removing the excess parts without damaging the underlying sheeting.
Parts & tools for this job For 1994 Alfa Romeo 145/146
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLSocket setSearch: socket set metric
- BOOKHaynes manualSearch: Haynes manual Alfa Romeo 145/146
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.