Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Positioning and inspection (page 2 of 2)

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Fixed bodywork components
BodyworkPositioning and inspection · page 2 of 2
  • Temporarily fix the front pillar with screws and remove the previously installed clamps.
  • Check parallelism, gaps and angles and refit the previously removed mobile components with their gaskets together with any parts which, once installed, make it possible to check the successful outcome of the operations.
Car body with the gaps and alignment to be checked after fitting the pillar
  • Remove the components installed previously to check the correct position of the pillar.
  1. Using a jig saw, trim the lower sheet metal panels removing the excess parts without damaging the underlying sheeting.
  2. Using a jig saw, make another cut as shown in the diagram to create a plug to allow access to the welding on the pillar.
Trimming the lower sheet metal panels with a jig saw (1) and cutting the access plug (2)
  1. Using a drill, perforate with a 5 mm bit on the front pillar frame in order to permit welding.
Drilling the front pillar frame with a 5 mm bit, position 1
  1. Using a circular saw, trim the upper sheet metal panels removing the excess parts without damaging the underlying sheeting.
Trimming the upper sheet metal panels with a circular saw, position 1

Parts & tools for this job For 1994 Alfa Romeo 145/146

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