Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)08 · Engine
08 · Engine

Pressure pump pulley - r r

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Diesel fuel injection › Pressure pump pulley - r r
EnginePressure pump pulley - r r

Pressure pump pulley - r r

Operation 1060E30 · Diesel pressure pump

1.9 JTD 8V

Removing

- 1016A10 sound-proofing cover - r + r

- 1008C10 power unit upper reaction link r r

- 1008C14 engine link bracket - r r

- 1060G80 ds electric injection control unit - r r

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 1092G10 single engine belt r r

- 1092A10 Crankshaft services PULLEY - R.R.

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

1. Screw two bolts in the appropriate seats to stop the rotation of the pressure pump pulley.

2. Undo pulley retaining bolts and remove the two bolts fitted previously.

Pressure pump pulley - r r

1. Remove the pressure pump pulley (1a) using the extractor (1b).

NameCountry
1aExtractor1.860.954.001
Pressure pump pulley - r r

Refitting

Fit the pressure pump pulley.

Fit two bolts to lock the pulley in place.

Tighten the pressure pump pulley nut to torque.

FasteningComponentØ

Value

(daNm)

BoltPRESSURE PUMP CONTROL PULLEYM144.2 - 5.2

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1092A10 Crankshaft services PULLEY - R.R.

- 1092G10 single engine belt r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

- 1060G80 ds electric injection control unit - r r

- 1008C14 engine link bracket - r r

- 1008C10 power unit upper reaction link r r

- 1016A10 sound-proofing cover - r + r

1.9 JTD 16V

Removing

Position the vehicle on the ramp

Proceed with removal - 1016A10 sound-proofing cover - r + r.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

Proceed with removal - 1008C10 power unit upper reaction link r r.

Proceed with removal - 1060G80 ds electric injection control unit - r r.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with removal - 1092G10 single engine belt r r.

Proceed with removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with removal - 1032D12 timing system protective cover(s) - r + r.

Proceed with removal - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

1. Stop the pressure pump pulley from rotating using two bolts.

2. Undo the pressure pump pulley nut.

Undo the two bolts fitted previously to stop the rotation of the pressure pump pulley.

Pressure pump pulley - r r

1. Remove the pressure pump pulley (1a) using the tool (1b).

NameCountry
1bExtractor1.860.854.001
Pressure pump pulley - r r

Refitting

1. Replace the pressure pump pulley in its housing.

2. Stop the pressure pump pulley from rotating using two bolts.

3. Tighten the pressure pump pulley nut to torque.

FasteningComponentØ

Value

(daNm)

3NutPRESSURE PUMP CONTROL PULLEYM144.5 ÷ 5.5

Undo the two bolts fitted previously to stop the rotation of the pressure pump pulley.

Pressure pump pulley - r r

Proceed with refitting - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with refitting - 1032D12 timing system protective cover(s) - r + r.

Proceed with refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with refitting - 7055B54 under-engine guard - r r.

Proceed with refitting - 4450B04 right front wheel r r.

Proceed with refitting - 1060G80 ds electric injection control unit - r r.

Proceed with refitting - 1008C10 power unit upper reaction link r r.

Connect the negative (-) battery terminal

Proceed with refitting - 1016A10 sound-proofing cover - r + r.

Remove the car from the ramps.

Parts & tools for this job For 2000 Alfa Romeo 147

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