Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat 500 Factory Service Manual (2007-2024)22 · Fault diagnosis
22 · Diagnostics

Main beam headlamps not working

Make
Fiat
Model
500 Factory Service Manual
Year
2007–2024
Section
Lights › Main beam headlamps not working
Fault diagnosisMain beam headlamps not working

MAIN BEAM HEADLAMPS NOT WORKING

1.2 8v, 1.3 Multijet, 1.4 16v

The main beam headlamps do not work under any conditions (either in the stable lever position or flasher position);

N.B: The main beam headlights are controlled by the Body Computer Node via a relay located in the Engine Compartment Control Unit; the lights can be switched on/off using the following controls:

1. Command from stalk in fixed position

2. Command from the stalk in Flasher function unstable position.

Test results
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Connect the Examiner diagnostic equipment to the diagnostic socket and check for the presence of errors in the Body Computer Node.Move on to Step 2Errors present in the Body Computer Node.Continue following the instructions given by the diagnostic equipment.
2CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Keeping the diagnostic equipment connected, check in active diagnosis that the main beam headlamps are working properly.Move on to Step 6Main beam headlamps not workingMove on to Step 3
3BULB OPERATION CHECKAll OKProblems encounteredOperation
Check that the main beam headlamp bulbs are working properlyMove on to Step 4Bulb filament broken.

Replace the bulbs

Op. 5540B24 MAIN BEAM BULB (ONE) FOR ONE HEADLAMP/LIGHT CLUSTER LH OR RH - R.R

4ELECTRICAL SYSTEM CHECKAll OKProblems encounteredOperation

Check the continuity of the connections between the steering column switch unit and the Body Computer Node.

See E2012 MAIN BEAM HEADLAMPS

Check the continuity of the connections between the Body Computer Node and the engine compartment control unit

See E2012 MAIN BEAM HEADLAMPS

Check the continuity of the connections between the engine compartment control unit and main beam bulbs.

See E2012 MAIN BEAM HEADLAMPS

Check the main beam control relay is working properly

See E2012 MAIN BEAM HEADLAMPS

Move on to Step 5

1. Wiring broken

2. Relay defective

1. Restore the correct electrical connection

2. Replace the relay

5MAIN BEAM HEADLAMP CONTROL OPERATION CHECKAll OKProblems encounteredOperation
Check that the steering wheel interface is working properlyMove on to Step 6Steering wheel interface internal break

Replace the steering column switch unit

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

6CORRECT OPERATION CHECKAll OKProblems encounteredOperation
Check that the body computer is working properly.End of diagnosisBody Computer not working properly.

Replace Body Computer

Op. 5505A32 BODY COMPUTER - R.R

Parts & tools for this job For 2007 Fiat 500

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