R R FACIA SUPPORT BEAM

Operation 7210A74 · STRUCTURAL ELEMENTS (FRONT PART)

Removing

- Drain the coolant.

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE

- Drain the engine coolant.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 5580C18 AIR BAG MODULE - R+R

Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

Op. 7040A26 STEERING COLUMN TRIM - R+R

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

Op. 5560B10 CONTROL PANEL - R+R

Op. 5570T80 CAR RADIO EQUIPMENT - R+R

Op. 7040A85 R R HANDLE FOR FRONT SEAT FORE AND AFT ADJUSTMENT

Op. 7040A22 INSTRUMENT FACIA COMPLEMENTARY TRIM ELEMENT (ONE) - ARRANGE

Op. 2125C02 GEAR CONTROL LEVER OUTER GAITER R R

Op. 7040L37 GEAR LEVER TRIM - R.R

Op. 7040A47 ODDMENTS POCKET UNDER DASHBOARD - R.R.

Op. 5040D15 FOG LIGHT TRIM - R.R.

Op. 7040A14 FLAP FOR GLOVE COMPARTMENT IN DASHBOARD - R.R.

Op. 7040G22 BULB HOLDER/SWITCH FOR COMPARTMENT LIGHT IN DASHBOARD - R.R.

Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

Op. 7040L73 BOTTLE-HOLDER/ASHTRAY ON REAR TUNNEL TRIM - R.R.

Op. 7040L70 TUNNEL COVER REAR TRIM - R.R.

Op. 7040L20 TUNNEL COVER - R.R

Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.

Op. 7040A18 GLOVE COMPARTMENT IN DASHBOARD - ARRANGE

Op. 7040A37 FUSE BOX COVER IN INSTRUMENT PANEL - R.R

Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.

Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

Op. 7040A30 LEFT LOWER DASHBOARD TRIM - R.R.

- Or, alternatively

Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

Op. 5010D56 SOLAR SENSOR - R.R FOLLOWING ELECTRICAL SYSTEM CHECK

Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R

Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

Op. 7040A10 DASHBOARD TRIM - R+R

- Work on both sides.

Op. 7210E36 R.R. FRONT SIDE DOOR

Op. 7040A89 REINFORCEMENT BRACKET BETWEEN DASHBOARD SUPPORTING CROSSMEMER AND BODYSHELL - R.R.

Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R

Op. 5010C32 AIR VENT ON TUNNEL COVER FOR REAR SEATS - R.R.

Op. 5010B46 CENTRAL AIR DUCT TO REAR SEATS - R.R.

Op. 5010B56 DUCT BETWEEN CLIMATE CONTROL SYSTEM HOUSING AND AIR DUCT TO REAR SEATS - R.R.

- According to the vehicle engine type, remove any parts that prevent disconnection of the following pipes.

- Air conditioning system pipe connectors on expansion valve.

- Fluid delivery and return pipes to the air conditioning casing heater.

1. Undo the bolts (1a) and disconnect the air conditioning system pipe connectors (1b) from the expansion valve.

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

2. Disconnect the air conditioner casing heater supply and return pipe quick connectors.

1. Disconnect the electrical connections (1a, 1b) from the junction unit in the dashboard.

1. Working on the tunnel, disconnect the electrical connections (1a, 1b, 1c).

2. Disconnect the earth lead.

3. Release the air duct couplings and remove them.

1. Working on the left side of the tunnel, disconnect the electrical connection (1a) for the Air Bag control unit.

2. Disconnect the earth leads (2a) and (2b).

3. Disconnect the condensation drain pipe (3a) from the air conditioning casing (3b).

1. Disconnect the connection for the radio aerial lead.

2. Undo the front bolts fixing the crossmember.

3. Undo the side bolts fixing the crossmember.

4. Remove the dashboard supporting crossmember, complete with air conditioning casing and dashboard wiring.

- If necessary, strip the crossmember.

Op. 7205A74 STRIPPING INSTRUMENT PANEL SUPPORTING CROSSMEMBER

Refitting

- Check that the dashboard supporting crossmember is not damaged.

1. Working on both sides of the crossmember, fully tighten the crossmember centering bushes (1a) until the element fits into the seat (1b).

NOTE: The operation described allows the bushes to be zeroed in order to permit the clearance recovery function whilst fastening the crossmember to the bodyshell using the side bolts (3).

- Replace the bushes, if necessary.

2. Place the dashboard supporting crossmember complete with air conditioning casing and dashboard wiring in position.

3. Tighten the side bolts fixing the crossmember; tighten them gradually and alternately (lower right and upper left and viceversa) to allow the side bushes (1a) to recover the clearances between the crossmember and bodyshell correctly.

4. Tighten the front bolts fixing the crossmember.

- Connect the connection for the radio aerial lead.

- Connect the condensation drainage pipe to the air conditioning casing.

- Connect the earth leads.

- Connect the connection for the Air Bag control unit.

- Attach the air duct couplings.

- Connect the earth lead.

- Connect the electrical connections.

- Connect the electrical connections to the junction unit in the dashboard.

- Connect the air conditioner casing heater supply and return pipe quick connectors.

- Connect the air conditioning system pipe connectors to the expansion valve and tighten the bolts.

- Refit any parts removed to gain access to the following pipes.

- Air conditioning system pipe connectors on expansion valve.

- Fluid delivery and return pipes to the air conditioning casing heater.

Op. 5010B56 DUCT BETWEEN CLIMATE CONTROL SYSTEM HOUSING AND AIR DUCT TO REAR SEATS - R.R.

Op. 5010B46 CENTRAL AIR DUCT TO REAR SEATS - R.R.

Op. 5010C32 AIR VENT ON TUNNEL COVER FOR REAR SEATS - R.R.

Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R

Op. 7040A89 REINFORCEMENT BRACKET BETWEEN DASHBOARD SUPPORTING CROSSMEMER AND BODYSHELL - R.R.

Op. 7210E36 R.R. FRONT SIDE DOOR

Op. 7040A10 DASHBOARD TRIM - R+R

Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R

Op. 5010D56 SOLAR SENSOR - R.R FOLLOWING ELECTRICAL SYSTEM CHECK

Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

Op. 7040A30 LEFT LOWER DASHBOARD TRIM - R.R.

Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.

Op. 7040A37 FUSE BOX COVER IN INSTRUMENT PANEL - R.R

Op. 7040A18 GLOVE COMPARTMENT IN DASHBOARD - ARRANGE

Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.

Op. 7040L20 TUNNEL COVER - R.R

Op. 7040L70 TUNNEL COVER REAR TRIM - R.R.

Op. 7040L73 BOTTLE-HOLDER/ASHTRAY ON REAR TUNNEL TRIM - R.R.

Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

Op. 7040G22 BULB HOLDER/SWITCH FOR COMPARTMENT LIGHT IN DASHBOARD - R.R.

Op. 7040A14 FLAP FOR GLOVE COMPARTMENT IN DASHBOARD - R.R.

Op. 5040D15 FOG LIGHT TRIM - R.R.

Op. 7040A47 ODDMENTS POCKET UNDER DASHBOARD - R.R.

Op. 7040L37 GEAR LEVER TRIM - R.R

Op. 2125C02 GEAR CONTROL LEVER OUTER GAITER R R

Op. 7040A22 INSTRUMENT FACIA COMPLEMENTARY TRIM ELEMENT (ONE) - ARRANGE

Op. 7040A85 R R HANDLE FOR FRONT SEAT FORE AND AFT ADJUSTMENT

Op. 5570T80 CAR RADIO EQUIPMENT - R+R

Op. 5560B10 CONTROL PANEL - R+R

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

Op. 7040A26 STEERING COLUMN TRIM - R+R

Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

Op. 5580C18 AIR BAG MODULE - R+R

- Refill the engine coolant.

Op. 0010T20 ENGINE COOLANT - CHANGE

- Repressurize the coolant.

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE

Right hand drive

Removing

- Drain the coolant.

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE

- Drain the engine coolant.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 5580C18 AIR BAG MODULE - R+R

Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

Op. 7040A26 STEERING COLUMN TRIM - R+R

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

Op. 5560B10 CONTROL PANEL - R+R

Op. 5570T80 CAR RADIO EQUIPMENT - R+R

Op. 7040A85 R R HANDLE FOR FRONT SEAT FORE AND AFT ADJUSTMENT

Op. 7040A22 INSTRUMENT FACIA COMPLEMENTARY TRIM ELEMENT (ONE) - ARRANGE

Op. 2125C02 GEAR CONTROL LEVER OUTER GAITER R R

Op. 7040L37 GEAR LEVER TRIM - R.R

Op. 7040A47 ODDMENTS POCKET UNDER DASHBOARD - R.R.

Op. 5040D15 FOG LIGHT TRIM - R.R.

- Or, alternatively

Op. 5040D10 AIR CONDITIONER CONTROLS SUPPORT - R+R OR REPLACE

Op. 5020B10 HEATER CONTROL SUPPORT - R+R OR REPLACE

Op. 7040A14 FLAP FOR GLOVE COMPARTMENT IN DASHBOARD - R.R.

Op. 7040G22 BULB HOLDER/SWITCH FOR COMPARTMENT LIGHT IN DASHBOARD - R.R.

Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.

Op. 7040L73 BOTTLE-HOLDER/ASHTRAY ON REAR TUNNEL TRIM - R.R.

- Or, alternatively

Op. 7040L71 BOX ON TUNNEL REAR COATING - R R

Op. 7040L70 TUNNEL COVER REAR TRIM - R.R.

Op. 7040L20 TUNNEL COVER - R.R

- Work on both sides.

Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.

Op. 7040A18 GLOVE COMPARTMENT IN DASHBOARD - ARRANGE

Op. 7040A29 DASHBOARD INSTRUMENT PANEL TRIM - R.R.

Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

Op. 7040A30 LEFT LOWER DASHBOARD TRIM - R.R.

- Or, alternatively

Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

Op. 5010D56 SOLAR SENSOR - R.R FOLLOWING ELECTRICAL SYSTEM CHECK

Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R

Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

Op. 7040A10 DASHBOARD TRIM - R+R

- Work on both sides.

Op. 7210E36 R.R. FRONT SIDE DOOR

Op. 7040A89 REINFORCEMENT BRACKET BETWEEN DASHBOARD SUPPORTING CROSSMEMER AND BODYSHELL - R.R.

Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R

Op. 5010C32 AIR VENT ON TUNNEL COVER FOR REAR SEATS - R.R.

Op. 5010B46 CENTRAL AIR DUCT TO REAR SEATS - R.R.

Op. 5010B56 DUCT BETWEEN CLIMATE CONTROL SYSTEM HOUSING AND AIR DUCT TO REAR SEATS - R.R.

- According to the vehicle engine type, remove any parts that prevent disconnection of the following pipes.

- Air conditioning system pipe connectors on expansion valve.

- Fluid delivery and return pipes to the air conditioning casing heater.

1. Undo the bolts (1a) and disconnect the air conditioning system pipe connectors (1b) from the expansion valve.

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

2. Disconnect the air conditioner casing heater supply and return pipe quick connectors.

1. Disconnect the electrical connections (1a, 1b) from the junction unit in the dashboard.

1. Working on the tunnel, disconnect the electrical connections (1a, 1b, 1c).

2. Disconnect the earth lead.

3. Release the air duct couplings and remove them.

1. Working on the left side of the tunnel, disconnect the electrical connection (1a) for the Air Bag control unit.

2. Disconnect the earth leads (2a) and (2b).

3. Disconnect the condensation drain pipe (3a) from the air conditioning casing (3b).

1. Disconnect the connection for the radio aerial lead.

2. Undo the front bolts fixing the crossmember.

3. Undo the side bolts fixing the crossmember.

4. Remove the dashboard supporting crossmember, complete with air conditioning casing and dashboard wiring.

- If necessary, strip the crossmember.

Op. 7205A74 STRIPPING INSTRUMENT PANEL SUPPORTING CROSSMEMBER

Refitting

- Check that the dashboard supporting crossmember is not damaged.

1. Working on both sides of the crossmember, fully tighten the crossmember centering bushes (1a) until the element fits into the seat (1b).

NOTE: The operation described allows the bushes to be zeroed in order to permit the clearance recovery function whilst fastening the crossmember to the bodyshell using the side bolts (3).

- Replace the bushes, if necessary.

2. Place the dashboard supporting crossmember complete with air conditioning casing and dashboard wiring in position.

3. Tighten the side bolts fixing the crossmember; tighten them gradually and alternately (lower right and upper left and viceversa) to allow the side bushes (1a) to recover the clearances between the crossmember and bodyshell correctly.

4. Tighten the front bolts fixing the crossmember.

- Connect the connection for the radio aerial lead.

- Connect the condensation drainage pipe to the air conditioning casing.

- Connect the earth leads.

- Connect the connection for the Air Bag control unit.

- Attach the air duct couplings.

- Connect the earth lead.

- Connect the electrical connections.

- Connect the electrical connections to the junction unit in the dashboard.

- Connect the air conditioner casing heater supply and return pipe quick connectors.

- Connect the air conditioning system pipe connectors to the expansion valve and tighten the bolts.

- Refit any parts removed to gain access to the following pipes.

- Air conditioning system pipe connectors on expansion valve.

- Fluid delivery and return pipes to the air conditioning casing heater.

Op. 5010B56 DUCT BETWEEN CLIMATE CONTROL SYSTEM HOUSING AND AIR DUCT TO REAR SEATS - R.R.

Op. 5010B46 CENTRAL AIR DUCT TO REAR SEATS - R.R.

Op. 5010C32 AIR VENT ON TUNNEL COVER FOR REAR SEATS - R.R.

Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R

Op. 7040A89 REINFORCEMENT BRACKET BETWEEN DASHBOARD SUPPORTING CROSSMEMER AND BODYSHELL - R.R.

Op. 7210E36 R.R. FRONT SIDE DOOR

Op. 7040A10 DASHBOARD TRIM - R+R

Op. 5580C22 AIR BAG MODULE - PASSENGER SIDE - R.R

Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R

Op. 5010D56 SOLAR SENSOR - R.R FOLLOWING ELECTRICAL SYSTEM CHECK

Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

Op. 7040A30 LEFT LOWER DASHBOARD TRIM - R.R.

Op. 7040A45 RIGHT DASHBOARD SIDE TRIM - R.R.

Op. 7040A29 DASHBOARD INSTRUMENT PANEL TRIM - R.R.

Op. 7040A18 GLOVE COMPARTMENT IN DASHBOARD - ARRANGE

Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.

Op. 7040L20 TUNNEL COVER - R.R

Op. 7040L70 TUNNEL COVER REAR TRIM - R.R.

Op. 7040L71 BOX ON TUNNEL REAR COATING - R R

Op. 7040L73 BOTTLE-HOLDER/ASHTRAY ON REAR TUNNEL TRIM - R.R.

Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.

Op. 5570T49 BLUETOOTH ELECTRONIC CONTROL UNIT - R.R.

Op. 7040G22 BULB HOLDER/SWITCH FOR COMPARTMENT LIGHT IN DASHBOARD - R.R.

Op. 7040A14 FLAP FOR GLOVE COMPARTMENT IN DASHBOARD - R.R.

Op. 5020B10 HEATER CONTROL SUPPORT - R+R OR REPLACE

Op. 5040D10 AIR CONDITIONER CONTROLS SUPPORT - R+R OR REPLACE

Op. 5040D15 FOG LIGHT TRIM - R.R.

Op. 7040A47 ODDMENTS POCKET UNDER DASHBOARD - R.R.

Op. 7040L37 GEAR LEVER TRIM - R.R

Op. 2125C02 GEAR CONTROL LEVER OUTER GAITER R R

Op. 7040A22 INSTRUMENT FACIA COMPLEMENTARY TRIM ELEMENT (ONE) - ARRANGE

Op. 7040A85 R R HANDLE FOR FRONT SEAT FORE AND AFT ADJUSTMENT

Op. 5570T80 CAR RADIO EQUIPMENT - R+R

Op. 5560B10 CONTROL PANEL - R+R

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

Op. 7040A26 STEERING COLUMN TRIM - R+R

Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS

Op. 5580C18 AIR BAG MODULE - R+R

- Refill the engine coolant.

Op. 0010T20 ENGINE COOLANT - CHANGE

- Repressurize the coolant.

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE