Fuel delivery manifold - r r

Operation 1060F30 · Injectors and lines

1.9 JTD 8v

Removing

- 1016A10 sound-proofing cover - r + r

- 1060F20 pressure pump/manifold pipe - r r

Release the wiring from the clips that secure it to the fuel manifold pipe.

1. Disconnect the electrical connection from the solenoid on the vacuum tank.

2. Disconnect the vacuum pipe from the brake servo vacuum pipe and the pneumatic valve on the throttle body.

3. Undo the nuts (3a) and remove the vacuum reservoir (3b) complete with solenoid valve (3c).

1.9 JTD 16v

Removing

- 1016A10 sound-proofing cover - r + r.

- 1060F20 pressure pump/manifold pipe - r r

Disconnect the battery negative terminal.

1. Push clips (1a) by hand and disconnect the pipe from the injectors to the fuel recovery manifold (1b), injectors side and move it aside.

2. Undo the connectors (2a), (2b) and remove the pipe from the fuel manifold to the injectors (2c).

Use new pipes from from fuel manifold to injectors upon reassembly.

1.9 JTD 8v

1. Unscrew the retaining bolts and nut.

2. Remove the vacuum tank mounting bracket.

1.9 JTD 16v

1. Disconnect the electrical connection from the fuel pressure sensor.

2. Undo the bolts (2a) and remove the single fuel manifold pipe (2b) complete with fuel pressure sensor (2c).

1.9 JTD 8v

1. Undo the connectors for the fuel pipes from the injectors.

2. Undo the bolts securing the fuel manifold to the intake manifold.

3. Disconnect the electrical connection from the fuel pressure sensor.

4. Remove the single fuel manifold.

1.9 JTD 16v

Refitting

1. Place the single fuel manifold pipe (1a), complete with fuel pressure sensor (1b), back in its housing and secure it tightening the bolts (1c) to the recommended torque.

2. Connect the electrical connection to the fuel pressure sensor.

1.9 JTD 8v

Refitting

Position the single fuel manifold in its seat on the intake manifold.

Whenever you work on the pipes from the fuel manifold tp the injectors, always fit a new pipe when reassembling to avoid leakage from the fittings.

Tighten the nuts securing the fuel manifold to torque.

Connect the electrical connection to the fuel pressure senor.

Tighten the injector pipe connectors to torque.

Fit the vacuum tank bracket.

Fit the vacuum tank to the mount.

Tighten the retaining bolts and connect the solenoid electrical connection.

- 1060F20 pressure pump/manifold pipe - r r

- 1016A10 sound-proofing cover - r + r

1.9 JTD 16v

1. Fit new pipes from the fuel manifold to the injectors and fix them using the connectors without tightening them.

2. Tighten the connectors for the pipes from the fuel manifold to the injectors, injector side, to the recommended torque using a suitable spanner.

3. Tighten the connectors for the pipes between the fuel manifold and the injectors, fuel manifold side to the recommended torque using a suitable spanner.

Clean the threaded seats for the above-mentioned pipe on the manifold and the injectors using heptane.

4. Connect the pipe from the injectors to the fuel recovery manifold (4a) to the injectors pushing it until the clips (4b) can be heard clicking into place.

Connect the battery negative terminal.

- 1060F20 pressure pump/manifold pipe - r r

- 1016A10 sound-proofing cover - r + r.