Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)08 · Engine
08 · Engine

Pressure pump pulley - r r

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Diesel fuel injection › Pressure pump pulley - r r
EnginePressure pump pulley - r r

Pressure pump pulley - r r

Operation 1060E30 · Diesel pressure pump

1.9 JTD 8v

Removing

- 1016A10 sound-proofing cover - r + r

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 1092G10 single engine belt r r

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1032D12 timing system protective cover(s) - r + r

- 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner

1. Screw two bolts in the appropriate seats to stop the rotation of the pressure pump pulley.

2. Undo pulley retaining bolts and remove the two bolts fitted previously.

Pressure pump pulley - r r

1.9 JTD 16v

Removing

Place the car on a lift.

- 4450B04 right front wheel r r.

- 1016A10 sound-proofing cover - r + r.

Disconnect the battery negative terminal.

NameConnector
BatteryA1B

- 7055B54 under-engine guard - r r.

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

- 1092G10 single engine belt r r.

- 1092G14 engine component single belt mobile tensioner - r + r.

- 1092G21 engine component single belt fixed tensioner - r rwith belt removed

- 1032D12 timing system protective cover(s) - r + r.

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Move the coolant reservoir aside without disconnecting the engine coolant pipe to the engine.

1. Tighten both bolts to secure the pressure pump pulley.

2. Unscrew the bolt securing the pressure pump pulley to the coolant pump.

Remove both pulley bolts positioned previously.

Pressure pump pulley - r r

1.9 JTD 8v

1. Remove the pressure pump pulley (1a) using the extractor (1b).

NameCountry
1aExtractor1.860.954.001
Pressure pump pulley - r r

1.9 JTD 16v

1. Position the extractor to remove the pulley.

NameCountry
1Extractor1.860.854.001

2. Adjust the hexagonal head (2a) on the extractor

Pressure pump pulley - r r

1.9 JTD 8v

Refitting

Fit the pressure pump pulley.

Fit two bolts to lock the pulley in place.

Tighten the pressure pump pulley nut to torque.

FasteningComponentØ

Value

(daNm)

BoltPRESSURE PUMP CONTROL PULLEYM144.2 - 5.2

- 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner

- 1032D12 timing system protective cover(s) - r + r

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1092G10 single engine belt r r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

- 1016A10 sound-proofing cover - r + r

1.9 JTD 16v

Refitting

1. Fit the pressure pump pulley to the pump drive shaft.

2. Fit both bolts preventing pulley rotation

3. Tighten the nut securing the pressure pump to torque..

FasteningComponentØ

Value

(daNm)

NutPRESSURE PUMP CONTROL PULLEYM145
Pressure pump pulley - r r

Remove both pulley bolts.

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

- 1032D12 timing system protective cover(s) - r + r.

- 1092G21 engine component single belt fixed tensioner - r rwith belt removed

- 1092G14 engine component single belt mobile tensioner - r + r.

- 1092G10 single engine belt r r.

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

- 7055B54 under-engine guard - r r.

Connect the battery negative terminal.

NameConnector
BatteryA1B

- 1016A10 sound-proofing cover - r + r.

- 4450B04 right front wheel r r.

Remove the vehicle from the lift.

Parts & tools for this job For 2001 Fiat Stilo

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