Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)08 · Engine
08 · Engine

Electro-pneumatically controlled THROTTLE CASING - R.R.

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Diesel fuel injection › Electro-pneumatically controlled THROTTLE CASING - R.R.
EngineElectro-pneumatically controlled THROTTLE CASING - R.R.

Electro-pneumatically controlled THROTTLE CASING - R.R.

Operation 1060G50 · Pressure pump electric control

1.9 JTD 8v · 80 CV

Removing

- 1016A10 sound-proofing cover - r + r

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

1. Undo the bolts securing the rigid pipe to the throttle body.

2. Undo the bolts securing the rigid pipe to the gearbox bell housing

Electro-pneumatically controlled THROTTLE CASING - R.R.

1.9 JTD 8v · 115 CV

Removing

- 1016A10 sound-proofing cover - r + r

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

1. Unscrew the bolts securing the rigid pipe to the throttle body.

2. Working from the wheel arch, undo the bolt fixing the rigid pipe to the gearbox bell housing.

Electro-pneumatically controlled THROTTLE CASING - R.R.

1.9 JTD 16v

Removing

- 1016A10 sound-proofing cover - r + r.

- 5530B56 BATTERY DRIP TRAY COVER - R.R..

1. Unscrew the bolt securing the air intake pipe to the throttle body.

2. Move the air intake pipe away from the throttle body.

3. Open the band and release the vacuum pipe.

4. Disconnect the engine oil vapour recovery pipe from the filler fitting.

Electro-pneumatically controlled THROTTLE CASING - R.R.

1.9 JTD 8v · 80 CV

1. Disconnect the vacuum pipe from the pneumatic valve on the throttle body.

2. Undo bolts (2a) and disconnect the expansion coupling on EGR valve (2b) from the throttle body.

3. Undo the fixing bolt (3a) and remove the throttle body (3b).

Remove the gasket.

Electro-pneumatically controlled THROTTLE CASING - R.R.

1.9 JTD 8v · 115 CV

1. Disconnect the vacuum pipe from the pneumatic valve on the throttle body.

2. Undo bolts (2a) and disconnect the expansion coupling on EGR valve (2b) from the throttle body.

3. Undo the fixing bolt (3a) and remove the throttle body (3b).

Remove the gasket.

Electro-pneumatically controlled THROTTLE CASING - R.R.

1.9 JTD 16v

1. Disconnect the vacuum pipe from the pneumatic valve on the throttle body.

2. Undo the bolts (2a) and remove the electropneumatically controlled throttle body (2b) complete with gasket (2c).

Electro-pneumatically controlled THROTTLE CASING - R.R.

1.9 JTD 8v · 80 CV

Refitting

Fit the throttle body to the intake manifold and gasket.

Tighten the bolts retaining the throttle casing to the intake manifold.

Connect the vacuum pipe to the mount bracket.

Connect the expansion joint to the throttle body and tighten the retaining bolts.

Connect the vacuum pipe to the pneumatic valve on the throttle body.

Do up the bolts securing the rigid pipe to the gearbox bell housing

Tighten the bolts securing the rigid pipe to the throttle body.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 1016A10 sound-proofing cover - r + r

1.9 JTD 8v · 115 CV

Refitting

Fit the throttle body to the intake manifold and gasket.

Tighten the bolts retaining the throttle casing to the intake manifold.

Connect the vacuum pipe to the mount bracket.

Connect the expansion joint to the throttle body and tighten the retaining bolts.

Connect the vacuum pipe to the pneumatic valve on the throttle body.

Working from the wheelarch, tighten the bolt fixing the rigid pipe to the gearbox bell housing

Tighten the bolts fixing the rigid pipe to the throttle body.

- 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.

- 1016A10 sound-proofing cover - r + r

1.9 JTD 16v

Refitting

Fit the electropneumatically controlled throttle body with gasket and secure by tightening the bolts to the specified torque.

Connect the vacuum pipe to the pneumatic valve on the throttle body.

Connect the air intake pipe to to the throttle body and tighten the bolts to torque.

Connect the oil vapour recovery pipes and secure using the bands.

Close the collar and secure the vacuum pipe.

- 5530B56 BATTERY DRIP TRAY COVER - R.R..

- 1016A10 sound-proofing cover - r + r.

Parts & tools for this job For 2001 Fiat Stilo

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.