TD5 Defender
12
ENGINE
6
REPAIR
GASKET - CYLINDER HEAD
Service repair no - 12.29.02
Remove
NOTE: The following procedures cover
engines fitted with or without an EGR
cooler. The EGR cooler is bolted to the
front of the cylinder head.
1. Remove underbelly panel. See CHASSIS AND
BODY, Repair.
2. Drain cooling system. See COOLING
SYSTEM, Adjustment.
3. Remove camshaft cover gasket. See this
Section.
4. Remove cooling fan. See COOLING SYSTEM,
Repair.
5. Release clips and disconnect air flow meter from
air filter.
6. Disconnect multiplug from air flow meter.
7. Loosen clip and remove air inlet hose from
turbocharger.
8. Remove 3 bolts and remove exhaust manifold
heat shield.
9. Remove turbocharger oil feed banjo bolt and
discard sealing washers.
10. Remove 3 nuts, release turbocharger from
exhaust manifold, discard gasket and tie
turbocharger aside.
11. Remove 2 bolts securing engine harness to
camshaft carrier.
12. Disconnect fuel injector, coolant and compressor
sensors.
13. Disconnect 4 heater plug connectors.
