TD5 Defender Engine Rocker Shaft Assembly
ENGINE
11
REPAIR
63. Pre EU3 model:- Fit bolt, EGR valve pipe to
cylinder head and tighten to 25 Nm (18 lbf.ft) .
64. EU3 model:- Connect coolant hoses to EGR
cooler and secure with clips.
65. Position air intake hose to EGR valve and
tighten clip screw.
66. Disconnect fuel hose from connector block and
connect to fuel cooler.
67. Connect fuel hoses to fuel cooler and connector
block on cylinder head.
68. Connect coolant hoses to fuel cooler and secure
clips.
69. Connect vacuum hose to EGR valve.
70. Position engine harness and connect multiplugs
and heater plug connectors.
71. Fit and tighten bolts, engine harness to camshaft
carrier.
72. Clean exhaust manifold and mating face.
73. Fit new gasket to exhaust manifold, position
turbocharger and tighten nuts to 30 Nm (22 lbf.
ft).
74. Clean turbocharger feed hose bolt.
75. Position feed hose using new sealing washers,
tighten bolt to 25 Nm (18 lbf.ft) .
76. Position exhaust manifold heat shield, and
tighten M6 bolts to 10 Nm (7 lbf.ft) and M8 bolt
to 25 Nm (18 lbf.ft) .
77. Position air inlet hose to turbocharger and
tighten clip screw.
78. Connect air flow meter to air filter and secure
clips.
79. Connect air flow meter multiplug.
80. Fit cooling fan. See COOLING SYSTEM,
Repair.
81. Fit camshaft cover gasket. See this Section.
82. Refill cooling system. See COOLING SYSTEM,
Adjustment.
83. Fit underbelly panel. See CHASSIS AND
BODY, Repair.
ROCKER SHAFT ASSEMBLY
Service repair no - 12.29.29
Remove
1. Remove cooling fan. See COOLING SYSTEM,
Repair.
2. Remove camshaft cover gasket. See this
Section.
3. Loosen lock nuts and fully retract rocker
adjusting screws to prevent damage on
reassembly.
4. Rotate engine clockwise, until camshaft gear
and timing chain marks are aligned and fit
LRT-12-058 through camshaft carrier to lock
camshaft.
