Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery II (UK)19 · Manifolds and exhaust systems - Td5
19 · Engine

Gasket - exhaust manifold

Make
Land Rover
Model
Discovery II (UK)
Section
Repairs › Gasket - exhaust manifold
Manifolds and exhaust systems - Td5Gasket - exhaust manifold

Gasket - exhaust manifold

$% 30.15.12 Refit Remove Note: The following procedure covers engines fitted with or without an EGR cooler. The EGR cooler is bolted to the front of the cylinder head.

  1. Remove turbocharger. ENGINE MANAGEMENT SYSTEM - Td5, REPAIRS, Turbocharger.
  2. Models with air conditioning: Remove auxiliary drive belt. CHARGING AND STARTING, REPAIRS, Belt - auxiliary drive.
Gasket - exhaust manifold – Models with air conditioning: Remove auxiliary drive belt.  CHARGING AND STARTING, REPAIR
  1. Models with air conditioning: Remove 4 bolts securing compressor and move to one side.
Gasket - exhaust manifold – Models with air conditioning: Remove 4 bolts securing compressor and move to one side.
  1. Remove and discard 2 Allen screws securing EGR pipe to exhaust manifold. Note: Engine with EGR cooler illustrated.
  2. Remove 10 nuts securing exhaust manifold to cylinder head.
  3. Remove exhaust manifold and gasket.
  4. Clean exhaust manifold and mating faces.
  5. Fit new gasket.Fit exhaust manifold and, working from the centre outwards, tighten nuts to 25 Nm (18 lbf.ft) .
  6. Models with air conditioning: Positioncompressor and tighten bolts to 25 Nm (18 lbf.ft).
  7. Position EGR valve pipe, fit new Allen screws and tighten to 9 Nm (7 lbf.ft).
  8. Fit turbocharger. ENGINE MANAGEMENT SYSTEM - Td5, REPAIRS, Turbocharger.

6. Models with air conditioning: Fit auxiliary drive belt. CHARGING AND STARTING, REPAIRS, Belt - auxiliary drive.

Parts & tools for this job For Land Rover Discovery

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