Turbocharger

Turbocharger

$% 19.42.01

Remove

1. Remove 3 bolts and remove engine acoustic cover.
2. Release fixings and remove battery cover.
3. Disconnect battery earth lead.
4. Remove cooling fan cover.

5. Remove 3 bolts and remove exhaust manifold heat shield.

6. Release clip and disconnect breather hose from camshaft cover.
7. Release clip and disconnect vacuum hose from turbocharger wastegate.
8. Loosen clips and release air intake and outlet hoses from turbocharger.

9. Remove turbocharger oil feed banjo bolt and discard sealing washers.
10. Remove 2 bolts and release turbocharger oil drain pipe and discard gasket.
11. Remove 3 nuts and release exhaust front pipe from turbocharger and discard gasket.
12. Remove 3 nuts securing turbocharger to exhaust manifold.
13. Remove turbocharger and discard gasket.

Refit

1. Clean turbocharger and exhaust manifold mating faces.
2. Using a new gasket, fit turbocharger to exhaust manifold and tighten nuts to 30 Nm (22 lbf.ft).
3. Using new gasket, align exhaust front pipe and tighten nuts to 30 Nm (22 lbf.ft).
4. Using new gasket, align turbocharger drain pipe and tighten bolts to 9 Nm (7 lbf.ft).
5. Fit banjo bolt to oil feed pipe using new sealing washers and tighten to 25 Nm (18 lbf.ft)..
6. Position air hoses to turbocharger and tighten clips.
7. Position and secure breather hose to camshaft cover.
8. Position and secure vacuum hose to turbocharger wastegate.
9. Position exhaust manifold heat shield and tighten M6 bolts to 9 Nm (7 lbf.ft) and M8 bolt to 25 Nm (18 lbf.ft).
10. Fit fan cowl and secure fixings.
11. Fit acoustic cover and secure the fixings.
12. Connect battery earth lead.
13. Fit battery cover and secure fixings.