Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)06 · Engine - D Series
06 · Engine

Up to 97.5MY illustrated (page 2 of 2)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Engine - D SeriesUp to 97.5MY illustrated · page 2 of 2
Diagram
  1. Remove 2 nuts and through bolt bolt securing RH centre mounting to engine and body. Remove mounting.
  2. Raise engine approximately 150 mm. Check that all components are disconnected and lift clear of engine compartment.

CAUTION: Ensure lifting chains do not contact camshaft cover.

Refit

  1. Attach lifting chains to engine and gearbox, lower engine and gearbox into position ensuring rear mounting bracket is in position.
  2. Fit LH centre mounting, tighten nuts and bolt to 52 Nm.
  3. Fit through bolt, do not tighten.
  4. Fit RH centre mounting, tighten nuts to 64 Nm. Fit through bolt, do not tighten.
  5. Tighten RH and LH engine mounting through bolts to 74 Nm.
Tighten RH and LH engine mounting through bolts to 74 Nm.
  1. Fit NEW bolts to rear mounting and tighten in sequence shown.
  2. Tighten bolts bracket to engine to 83 Nm. Tighten bolt bracket to mounting to 58 Nm.
  3. Position RH front mounting.
Position RH front mounting.
  1. Fit NEW bolts mounting to gearbox and tighten in sequence shown. Bracket to gearbox to 64 Nm and bracket to body to 44 Nm.
  2. Position LH front mounting and tighten bolts bracket to engine to 54 Nm. Tighten bolts bracket to body to 44 Nm.
  3. Disconnect lifting chains.
  4. Remove lifting bracket from engine.
  5. Clean drive shaft ends and differential oil seals.
  6. Fit new circlips to drive shafts.
  7. Lubricate oil seal running surface.
  8. Engage shafts in differential.

CAUTION: Pull joints to ensure clips are fully engaged and retain shafts.

  1. Engage lower ball joints in hubs. Tighten nuts to 49 Nm and fit new split pins.
  2. Fit steering ball joints to hubs. Tighten nuts to 39 Nm, align to next hole and fit new split pins.
  3. Fit selector cable to gearbox, fit NEW lock washer and tighten bolt to 14 Nm. Secure lock washer.
  4. Fit selector cable cover. Tighten bolts to 22 Nm.
  5. Fit anti-beaming bracket and exhaust support bracket. Tighten bolts securing anti-beaming bracket to engine to 24 Nm and bolts anti-beaming bracket to gearbox to 44 Nm.
  6. Fit exhaust front pipe. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
  7. Connect oil cooler hoses. Secure with clips.
  8. Connect vacuum hoses to inlet manifold.
  9. Connect brake servo vacuum hose.
  10. Connect coolant top hose and heater hoses.
  11. Connect fuel return hose.
  12. Position power steering pump, fit securing bolts.
  13. Fit and tension power steering pump drive belt. See STEERING, Adjustments.

Parts & tools for this job For 1995 Rover 400

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