Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

Original page (page 4 of 7)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes: repairs
Brakes and ABSOriginal page · page 4 of 7
Diagram of caliper assembly showing pins, O-ring, holes, sleeve piston, and pin labeled A through E

A Pins

B O-Ring

C Holes

D Sleeve piston

E Pin

  1. Install the pin in the cam.
  2. Install a new O-ring on the sleeve piston.
  3. Install the sleeve piston so the hole in the bottom of the piston is aligned with the pin in the cam, and two pins on the piston are aligned with the holes in the caliper.
Exploded diagram of caliper components showing spring cover, adjusting spring, spacer, bearing, adjusting bolt, and cup labeled A through F

A Spring cover

B Adjusting spring B

C Spacer

D Bearing A

E Adjusting bolt

F Cup

  1. Coat a new cup with recommended grease in the caliper seal set, and install it with its groove facing the bearing A side of the adjusting bolt.
  2. Fit the bearing A, spacer, adjusting spring B and spring cover on the adjusting bolt, and install them in the caliper cylinder.
Diagram showing brake spring compressor tool applied to caliper cylinder with shaft, locknuts, plate, spring cover, and circlip groove labeled A through F

A Shaft

B Locknuts

C Plate

D Brake spring compressor

E Spring cover

F Circlip groove

  1. Install the special tool on the spring cover and turn the shaft until the locknut contacts the plate.

Parts & tools for this job For Rover 600

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