Workshop Manuals Factory service & repair Rover
Rover 800 Workshop Manual (1996-1999)10 · Fuel delivery system
10 · Engine

Injector pipes - diesel models (page 2 of 3)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Fuel delivery systemInjector pipes - diesel models · page 2 of 3
Diagram
  1. Release clip and disconnect fuel return hose from fuel injection pump.
  2. Remove banjo bolt and move fuel return adapter aside.
  3. Remove and discard sealing washers.

CAUTION: Plug the connections.

  1. Disconnect No’s 1 and 2 injector pipe unions from injection pump.

CAUTION: Use a backing spanner on fuel delivery valves when slackening unions.

  1. Working from underneath, release fuel injection pump multiplug from bracket, and disconnect No’s 2 and 4 injector pipe unions from injection pump.
Working from underneath, release fuel injection pump multiplug from bracket, and disconnec
  1. Remove cable tie securing return hose and sensing lead to No.1 injector pipe.
  2. Disconnect injector pipe unions from injectors.
  3. Remove injector pipe assembly.

CAUTION: Plug the connections.

Parts & tools for this job For 1996 Rover 800

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