Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)10 · Fuel delivery system
10 · Engine

Injector pipes - diesel models (page 3 of 3)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Fuel delivery systemInjector pipes - diesel models · page 3 of 3

Refit

  1. Thoroughly clean injector pipes and connections.
  2. Position injector pipe assembly
  3. Connect pipe unions to injectors, but do not tighten.
  4. Connect injector pipe unions to fuel injection pump and tighten unions to 18 Nm.

CAUTION: Use backing spanner on fuel delivery valves when tightening unions.

  1. Secure injector sensing lead and injector fuel return hose to pipe with cable tie.
  2. Secure fuel injection pump multiplug to bracket.
  3. Position fuel return adapter, fit NEW sealing washers and tighten banjo bolt to 18 Nm.
  4. Connect fuel return hose and secure with clip.
  5. Position dipstick tube bracket, fit screw securing bracket to cylinder head, align clip and fit and tighten screw securing clip. Tighten screw securing bracket to cylinder head.
  6. Connect coolant temperature sensor multiplug.
  7. Fit RH underbelly panel.
  8. Fit and tighten screws securing under underbelly panel, fitting spacer to front screw.
  9. Fit underbelly panel. See BODY, Repairs.
  10. Connect battery earth lead.
  11. With assistance, operate starter and tighten injector unions to 18 Nm, when engine fires and runs evenly.
  12. Fit engine acoustic cover.

Parts & tools for this job For 1996 Rover 800

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