Power steering pump - diesel

Refit

1. Remove plugs from hose connections on new power steering pump and fit to old pump.
2. Position power steering pump and align to mounting bracket.
3. Fit bolts securing power steering pump to mounting bracket and tighten to 25 Nm.
4. Fit pulley to power steering pump and tighten screws to 9 Nm.
5. Remove plug from fluid outlet hose.
6. Lubricate and fit sealing washers to outlet hose.
7. Connect fluid outlet pipe to power steering pump and tighten banjo bolt.

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

8. Align fluid outlet pipe clamp to bracket and secure with bolt.
9. Remove plug from fluid inlet hose and connect to power steering pump.
10. Tighten clip screw securing fluid inlet hose to power steering pump.
11. Remove container.
12. Using a 25 mm spanner raise belt tensioner and connect belt to steering pump and alternator pulleys. Ensure belt is correctly located in pulley grooves.
13. Fit engine acoustic cover, See BODY, Repairs.
14. Connect battery earth lead.
15. Bleed power steering system. See Adjustments.

POWER STEERING PUMP - DIESEL

Service repair no - 57.20.14

Remove

1. Remove intercooler. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.

2. Remove engine acoustic cover.

3. Loosen 2 and remove 1 bolt securing ancillary drive belt shield. Remove shield.