Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Positioning the spare - rear panel

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Fixed body components › Positioning the spare - rear panel
70 BodyworkPositioning the spare - rear panel

POSITIONING THE SPARE - REAR PANEL

  1. Position the rear panel correctly using the template.
  2. Overlay and clamp the components to be welded mating the edges and check alignment.
  3. Trim the sheets eliminating the excess, using a circular saw; take care not to damage the crossmember below.
Diagram showing rear panel positioning with welding tools and alignment indicators

WELDING THE SPARE - REAR PANEL

  1. Seam weld using a MIG welder
  2. Fill weld using a MIG welder.
  3. Spot weld, as illustrated.
Diagram showing welding points and spot weld locations on the rear panel

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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