Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Preparing the spare - inner side panel

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Fixed body components › Preparing the spare - inner side panel
70 BodyworkPreparing the spare - inner side panel

PREPARING THE SPARE - INNER SIDE PANEL

  1. Trace the inner panel and drill using a drill with Ø 5 mm. bit, as illustrated. the perimeter of the inner panel and the areas involved by welding, using a rotary brush.
  2. Apply electro-galvanizing paint on the areas involved by spot welding.
Diagram showing drilling holes in an inner side panel with a Ø 5 mm. bit and applying paint to welding areas.
  1. 2
  2. 2
  3. 2
  4. 2

POSITIONING THE SPARE - INNER PANEL

  1. Position the inner side panel correctly using the template.
  2. Overlay and clamp the components to be welded mating the edges and check alignment.
  3. Trim the sheets eliminating the excess, using a circular saw.
Diagram showing positioning and clamping an inner side panel for welding, with a circular saw for trimming.
  1. 1
  2. 2
  3. 3

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.