Replacing the front pillar

REPLACING THE FRONT PILLAR

The part for which the replacement procedure is described is shown in the opposite diagram.

PRELIMINARY PROCEDURES

Establish the amount of damage, check the connected parts for buckling, controlling the body squaring dimensions given in the Manual using suitable measuring tools (locating benches, templates or gauges).

If necessary carry out body straightening operations before cutting the part. After this operation check that the parts that do not need replacing are intact.

PRELIMINARY DIS-ASSEMBLY OPERATIONS

• Remove the mobile body components, inner trim, electrical and mechanical components that might hinder the repair operations or get damaged during them.
• Remove the bracket fastening the bracket to the front pillar (see: "Replacing the Bracket Fastening the Bracket to the Pillar").

REMOVAL

1. Using a circular saw, cut the pillar following the lines illustrated, without damaging the reinforcement below. The section of sheet in the more important point is shown so that the operator can adjust the cutting depth.
   • Using a rotary brush, clean the areas to be de-welded to reveal the welding spots.
2. Remove the welding spots using a de-welder.
3. Remove the welding spots using a drill.
4. Open the clinching tab.
5. Remove the front pillar.

When carrying out the above-mentioned operations closely adhere to accident prevention regulations. Wear safety shoes, noise muffs and gloves when cutting, protective goggles, dust masks and gloves during sanding and brushing, mask and gloves during welding operations, mask and gloves during painting operations. Also see paragraph "PRECAUTIONS FOR OPERATORS".