Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Replacing the side bracket

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Fixed body components › Replacing the side bracket
70 BodyworkReplacing the side bracket

REPLACING THE SIDE BRACKET

The part for which the replacement procedure is described is shown in the opposite diagram.

PRELIMINARY PROCEDURES

Establish the amount of damage, check the connected parts for buckling, controlling the body squaring dimensions given in the Manual using suitable measuring tools (locating benches, templates or gauges).

If necessary carry out body straightening operations before cutting the part. After this operation check that the parts that do not need replacing are intact.

PRELIMINARY DIS-ASSEMBLY OPERATIONS

  • Remove the mobile body components, inner trim, electrical and mechanical components that might hinder the repair operations or get damaged during them.
  • Remove the boxed section of the side bracket (see: "Replacing the Outer Boxed Section of the Side Bracket").

REMOVAL

  • Using a rotary brush, clean the areas to be de-welded to reveal the welding spots.
  • 1. Remove the welding spots using a de-welder.
  • 2. Remove the welding spots using a drill.
  • Remove the side bracket.
Side bracket replacement diagram showing car body structure
Close-up of side bracket removal with tools shown

When carrying out the above-mentioned operations closely adhere to accident prevention regulations. Wear safety shoes, noise muffs and gloves when cutting, protective goggles, dust masks and gloves during sanding and brushing, mask and gloves during welding operations, mask and gloves during painting operations. Also see paragraph "PRECAUTIONS FOR OPERATORS".

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.