Air intake pipe (page 2 of 2)

7. Release clips securing injector pipes together.

CAUTION: To prevent damage to fuel system pipes or components use 2 spanners when loosening or tightening unions.

8. Slacken injector pipe unions at injectors.
9. Disconnect injector pipes from injectors and move aside.

CAUTION: Plug the connections to prevent the ingress of dirt.

10. Remove bolts and collect clamp plates securing injectors to cylinder head.
11. Remove injectors from cylinder head and discard sealing washers.

Refit

1. Thoroughly clean injectors and injector seats in cylinder head.
2. Fit new sealing washers to injectors and fit to cylinder head.

CAUTION: Domed surface of sealing washer must face towards injectors.

3. Fit clamp plates to injectors, align injectors and clamp plates to bolt holes in cylinder head.
4. Fit injector clamp plate bolts and tighten to 25 Nm.
5. Remove plugs from injectors, and injector pipes.
6. Using new sealing washers fit spill return hose banjo bolts to injectors and tighten.
7. Clean injector pipes/unions.
8. Position injector pipes to injectors and connect unions, tighten to 20 Nm.

CAUTION: To prevent damage to fuel system pipes or components, use 2 spanners when loosening and tightening unions.

9. Close clips securing injector pipes together.
10. Intercooler model: Refit plenum chamber. See this section.
11. Refit engine acoustic cover. See BODY, Exterior fittings.
12. Connect battery earth lead.