Workshop Manuals Factory service & repair Rover
Rover 400 Workshop Manual (1995-2000)12 · Engine management system - EDC
12 · Engine

Injection pump - with intercooler

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Injection pump - with intercooler
Engine management system - EDCInjection pump - with intercooler · page 1 of 4
  1. Fit injection pump timing belt. See ENGINE - ’L’ SERIES, Repairs.
  2. Connect coolant hose to water pump and tighten clip screw.
  3. Fit top hose.
  4. Connect throttle cable to abutment bracket and secure with nut.
  5. Connect throttle cable to throttle lever.
  6. Check adjustment of throttle cable. See Adjustments.
  7. Connect battery earth lead.

INJECTION PUMP - WITH INTERCOOLER

Service repair no - 19.30.07

Remove

  1. Disconnect battery earth lead.
  2. Remove top hose.
Injection pump - with intercooler – Remove top hose.
  1. Remove 2 bolts securing EGR pipe to plenum chamber.
  2. Remove bolt securing plenum chamber to camshaft cover bracket.
  3. Remove 2 bolts securing plenum chamber to inlet manifold.
  4. Remove FIP timing belt. See ENGINE - ’L’ SERIES, Repairs.
Injection pump - with intercooler – Remove FIP timing belt. See ENGINE - ’L’ SERIES, Repairs.
  1. Slacken FIP shaft clamp bolt.
  2. Remove spacer from clamp bolt.
  3. Tighten clamp bolt to 31 Nm.

CAUTION: DO NOT exceed specified torque. Damage to the shaft will render the FIP inoperable.

Parts & tools for this job For 1995 Rover 400

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