Workshop Manuals Factory service & repair Rover
Rover 400 Workshop Manual (1995-2000)12 · Engine management system - EDC
12 · Engine

Injection pump - with intercooler (page 3 of 4)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Engine management system - EDCInjection pump - with intercooler · page 3 of 4
Diagram
  1. Remove clamp from the 4 injector pipes.
  2. Position absorbent cloth around fuel pipe connections to collect fuel spillage.
  3. Release FIP multiplug from bracket.
  4. Loosen No 1 and No 2 injector pipe unions at injector and FIP.

CAUTION: To prevent damage to fuel injection pipes or components, use a back up spanner when loosening unions.

  1. Disconnect unions and remove No 1 and no 2 injector pipes.

CAUTION: Plug the connections.

  1. Repeat above procedure to remove injector pipes No 3 and No 4.
Repeat above procedure to remove injector pipes No 3 and No 4.
  1. Remove 4 bolts securing FIP support bracket to engine.
  2. Remove 2 nuts and bolts securing bracket to FIP and remove bracket.
  3. Remove 3 nuts securing FIP to gearbox mounting plate.
  4. Remove FIP. Do not carry out further dismantling if component is removed for access only.
  5. Clean top of FIP around fuel cut-off solenoid.
  6. Position absorbent cloth around fuel cut-off solenoid.
Position absorbent cloth around fuel cut-off solenoid.
  1. Remove nut and disconnect lead from fuel cut-off solenoid.
  2. Using a 24 mm spanner remove fuel cut-off solenoid from FIP.
  3. Collect solenoid plunger, spring, and ’O’ ring.

CAUTION: Plug solenoid aperture in pump.

Parts & tools for this job For 1995 Rover 400

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