Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)12 · Engine management system - EDC
12 · Engine

Injection pump - with intercooler (page 2 of 4)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Engine management system - EDCInjection pump - with intercooler · page 2 of 4
Diagram
  1. Remove FIP drive gear retaining nut.
  2. Remove locking pin tool 18G 1717 from FIP drive gear.
Remove locking pin tool 18G 1717 from FIP drive gear.
  1. Fit tool 18G 1512B to FIP drive gear.
  2. Rotate tool 18G 1512B centre bolt clockwise to release FIP drive gear from taper.
  3. Remove tool 18G 1512B from drive gear.
Remove tool 18G 1512B from drive gear.
  1. Remove nut and disconnect feed lead from no 2 glow plug
Remove nut and disconnect feed lead from no 2 glow plug
  1. Release injector needle lift sensor multiplug from FIP bracket.
  2. Disconnect 2 FIP multiplugs.
  3. Release engine harness from injection pump bracket.
  4. Position absorbent cloth to collect fuel spillage.
  5. Remove bolt securing fuel feed pipe banjo to FIP and discard sealing washers.
  6. Disconnect fuel return hose to FIP from No 3 injector.
  7. Remove cap nut, release fuel return pipe banjo from FIP and discard sealing washers.

CAUTION: Plug the connections.

Parts & tools for this job For 1995 Rover 400

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.