Workshop Manuals Factory service & repair Rover
Rover 400 Workshop Manual (1995-2000)12 · Engine management system - EDC
12 · Engine

Turbocharger

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Turbocharger
Engine management system - EDCTurbocharger · page 1 of 2
  1. Clean mating faces of inlet manifold and plenum chamber.
  2. Using a new gasket, position plenum chamber to inlet manifold, fit bolts and tighten to 9 Nm.
  3. Position EGR pipe to plenum chamber, fit bolts and tighten to 9 Nm.
  4. Fit bolt securing plenum chamber to camshaft cover bracket and tighten to 9 Nm.
  5. Connect battery earth lead.

TURBOCHARGER

Service repair no - 19.42.01

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove underbelly panel. See BODY, Exterior fittings.
  2. Remove engine acoustic cover. See BODY, Exterior fittings.
Turbocharger – Remove engine acoustic cover. See BODY, Exterior fittings.

Model without intercooler illustrated

  1. Slacken clip and disconnect air intake hose from turbocharger.
  2. Remove banjo bolt securing oil feed pipe to turbocharger, discard 2 sealing washers.
  3. Models without intercooler: Disconnect vacuum hose from turbocharger actuator. Models with intercooler: Disconnect sensing hose from turbocharger.
  4. Remove front pipe from exhaust manifold. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
  5. Remove 2 bolts securing oil drain pipe flange to turbocharger.
  6. Remove and discard gasket.
  7. Remove 2 bolts securing exhaust manifold to mounting bracket.

Parts & tools for this job For 1995 Rover 400

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