Turbocharger (page 2 of 2)

12. Models without intercooler: Release clip securing inlet manifold pipe to turbocharger assembly. Models with intercooler: Release clip securing turbocharger outlet hose.
13. Remove 3 nuts securing exhaust manifold to turbocharger assembly.
14. Release and remove turbocharger assembly and exhaust manifold elbow.

Do not carry out further dismantling if component is removed for access only.

15. Remove 4 nuts securing exhaust manifold elbow to turbocharger assembly.
16. Remove exhaust manifold elbow.
17. Clean mating faces of turbocharger and exhaust manifold elbow.
18. Fit exhaust manifold elbow to turbocharger, fit nuts and tighten to 25 Nm.

Refit

1. Clean mating faces of turbocharger and exhaust manifold.
2. Fit turbocharger to exhaust manifold, fit nuts and tighten to 25 Nm.
3. Fit 2 bolts securing exhaust manifold to mounting bracket and tighten.
4. Clean mating faces of oil drain pipe and turbocharger.
5. Fit gasket to turbocharger oil drain pipe.
6. Fit bolts securing oil drain pipe to turbocharger and tighten to 10 Nm.
7. Fit front pipe to exhaust manifold. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
8. Models without intercooler: Fit inlet manifold pipe to turbocharger and tighten clip. Models with intercooler: Connect outlet hose to turbocharger and tighten clip.
9. Models without intercooler: Connect vacuum hose to turbocharger actuator. Models with intercooler: Connect sensing hose to turbocharger.
10. Clean turbocharger oil feed pipe union and banjo bolt.
11. Fit new sealing washers to banjo bolt, connect oil feed pipe to turbocharger and tighten union to 20 Nm.
12. Connect air intake pipe to turbocharger and tighten clip.
13. Fit underbelly panel. See BODY, Exterior fittings.
14. Fit engine acoustic cover. See BODY, Exterior fittings.
15. Remove stand(s) and lower vehicle.
16. Connect battery earth lead.