Fuel injection pump (fip)

4. Release throttle cable from clips on air cleaner housing.
5. Release 2 clips and disconnect mass air flow sensor housing from air cleaner.
6. Remove 2 bolts securing air cleaner to battery tray bracket.
7. Remove air cleaner. Do not carry out further dismantling if component is removed for access only.
8. Remove clip securing inlet hose to air cleaner.
9. Remove inlet hose.
10. Fit inlet hose to air cleaner and secure with clip.

Refit

1. Fit air cleaner to battery tray and secure with bolts.

NOTE: Ensure bottom of air cleaner is located on peg.

2. Connect mass air flow sensor housing and secure with clips.
3. Secure throttle cable to clips on air cleaner.
4. Fit battery tray and secure with bolts.
5. Fit battery. See ELECTRICAL, Repairs.

FUEL INJECTION PUMP (FIP)

Service repair no - 19.30.07

Remove

1. Disconnect battery earth lead.
2. Drain cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.

3. Loosen 2 clips and remove intercooler outlet hose.
4. Loosen clip and disconnect hose from turbocharger outlet pipe for access to engine harness.
5. Remove bolt securing multiplug support bracket to FIP bracket.
6. Loosen top hose clips at radiator and coolant outlet elbow.
7. Disconnect hose from radiator and coolant outlet elbow.
8. Loosen hose clips at water pump, water rail and thermostat housing.
9. Disconnect 3 hose connections.
10. Remove thermostat housing with top hose and water pump hose attached
11. Remove 2 bolts securing EGR pipe to plenum chamber.
12. Remove bolt securing plenum chamber to camshaft cover bracket.
13. Remove 2 bolts securing plenum chamber to inlet manifold.
14. Remove FIP timing belt. See ENGINE - ’L’ SERIES, Repairs.