Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition03 · Engine
03 · Engine

Remove (page 3 of 3)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Cylinder block: repairs
EngineRemove · page 3 of 3
A hand holding a gudgeon pin while measuring its diameter with a micrometer (12M0745).
  1. Measure the diameter of the gudgeon pin. Gudgeon Pin Diameter:
    Standard (New): 21.994 ÷ 22.000 mm
    Oversize: 21.997 ÷ 22.003 mm

    Note: All replacement gudgeon pins are oversize.

A dial indicator being zeroed against a gudgeon pin resting on a surface plate (12M0746).
  1. Zero the dial indicator to the gudgeon pin diameter.
A dial indicator measuring the clearance between a gudgeon pin and a piston (12M0747).
  1. Measure the gudgeon pin – to – piston clearance.

    Note: Check the piston for distortion or cracks.

    If the gudgeon pin clearance is greater than, 0.024 mm remeasure using an oversize gudgeon pin. Gudgeon Pin – to – Piston Clearance:
    Standard (New): 0.012 ÷ 0.024 mm
A dial indicator measuring the interference between a gudgeon pin and the small end of a connecting rod (12M0748).
  1. Check the difference between gudgeon pin diameter and connecting rod small end diameter. Gudgeon Pin – to – Connecting Rod Interference:
    Standard (New): 0.013 ÷ 0.032 mm

Parts & tools for this job For Rover 600

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.