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Rover 620 Diesel Repair Manual Supplement (1995-1999)04 · Engine management system
04 · Engine

Glow plugs (page 2 of 2)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
Engine management systemGlow plugs · page 2 of 2
Diagram

NOTE: On later engines fitted with 4 glow plugs, it will be necessary to remove the injection pump prior to removing number 4 glow plug.

  1. Remove terminal nuts securing feed leads to glow plugs.
  2. Disconnect and remove glow plug leads.
  3. Remove glow plugs.

Refit

  1. Thoroughly clean glow plugs and glow plug seating area in cylinder head.
  2. Apply a suitable anti-sieze compound to threads of glow plugs.
  3. Fit glow plugs and tighten to 20 Nm.
  4. Connect feed leads to glow plugs, fit and tighten terminal nuts.

NOTE: Harness feed lead must be connected to glow plug No. 2.

  1. Clean mating faces of coolant outlet elbow and cylinder head.
  2. Fit new seal to coolant outlet elbow.
  3. Position coolant outlet elbow to cylinder head, fit bolts and tighten to 25 Nm.
  4. Align dipstick tube bracket to coolant outlet elbow and secure with bolt.
  5. Connect temperature gauge sensor Lucar to harness.
  6. Connect multiplug to coolant temperature sensor.
  7. Connect radiator top hose to coolant outlet elbow and tighten clip.
  8. Models with air conditioning fitted: Fit alternator. See ELECTRICAL, Repairs.
  9. Connect intercooler top hose to inlet manifold and tighten clip.
  10. Position sound deadening pad and secure with bolts.
  11. Connect battery earth lead.
  12. Refill cooling system. See MAINTENANCE.

Parts & tools for this job For 1995 Rover 600

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