Workshop Manuals Factory service & repair Rover
01 Information02 Maintenance03 Engine04 Engine management system05 Cooling system06 Manifold & exhaust systems07 Clutch08 Manual gearbox09 Drive shafts10 Steering11 Brakes12 Body13 Air conditioning14 Electrical15 Instruments16 Wiring diagrams
Rover 620 Diesel Repair Manual Supplement (1995-1999)04 · Engine management system
04 · Engine

Intercooler - non air conditioning models (page 2 of 2)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
Engine management systemIntercooler - non air conditioning models · page 2 of 2
Diagram
  1. Remove 2 bolts securing intercooler support bracket to bonnet lock plateform.
  2. Remove 2 Tx40 Torx bolts and nuts securing intercooler to radiator.
  3. Release and remove intercooler.
  4. Retain rubber mounting.

Refit

  1. Ensure rubber mounting is fitted correctly.
  2. Fit and tighten nuts and Torx bolts securing intercooler and radiator.
  3. Fit intercooler into position.
  4. Fit intercooler support bracket to bonnet lock plateform, fit bolts and tighten bolts to 9 Nm.
  5. Fit hoses to top and bottom of intercooler and secure with clips.
  6. Fit under belly panel. See BODY, Repairs.
  7. Remove stand(s) and lower vehicle.
  8. Connect battery earth lead.

Parts & tools for this job For 1995 Rover 600

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