Models with air conditioning (page 3 of 3)
- Make
- Rover
- Model
- 600 620 Diesel Repair Manual Supplement
- Year
- 1995–1999
- Section
- Repairs
Engine management systemModels with air conditioning · page 3 of 3
- Remove 2 nuts and bolts securing throttle position sensor to pedal box, discard nuts.
- Release throttle position sensor multiplug from mounting bracket.
- Remove throttle position sensor and linkage.
- Remove and discard nut securing linkage to throttle position sensor.
- Remove throttle position sensor.
Refit
- Fit linkage to throttle position sensor, fit new nut but do not tighten.
- Engage throttle position sensor linkage with throttle pedal.
- Align throttle position sensor to pedal box. Fit and tighten bolts and new nuts.
- Ensure throttle pedal is firmly against its stop and tighten nut securing linkage to throttle position sensor.
- Carefully manoeuvre pedal box assembly into position under fascia and engage on studs on bulkhead.
- Fit new nuts securing pedal box assembly to bulkhead and tighten to 13 Nm.
- Fit bolt securing pedal box assembly to underside of fascia and tighten to 13 Nm.
- Align servo push rod to brake pedal.
- Fit servo push rod clevis pin and secure with new split pin.
- Connect multiplug to brake pedal switch.
- Connect multiplug to throttle position sensor and secure to mounting bracket.
- Fit universal joint cover to steering column and secure to bulkhead with 3 trim fasteners.
- Position lower fascia closing panel and connect multiplug to instrument panel illumination switch. Models fitted with headlamp levelling: Connect multiplug to headlamp levelling switch.
- Align lower fascia closing panel to fascia and press to secure retaining clips.
- Fit screw securing lower fascia closing panel to fascia.
- Connect battery earth lead.
Parts & tools for this job For 1995 Rover 600
- TOOLA/C manifold gauge setSearch: AC manifold gauge set
- TOOLUV leak detection kitSearch: AC UV leak detection kit
- PARTCabin filterSearch: Rover 600 1995 cabin filter
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.