Workshop Manuals Factory service & repair Rover
01 Information02 Maintenance03 Engine04 Engine management system05 Cooling system06 Manifold & exhaust systems07 Clutch08 Manual gearbox09 Drive shafts10 Steering11 Brakes12 Body13 Air conditioning14 Electrical15 Instruments16 Wiring diagrams
Rover 620 Diesel Repair Manual Supplement (1995-1999)04 · Engine management system
04 · Engine

Models with air conditioning (page 3 of 3)

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs
Engine management systemModels with air conditioning · page 3 of 3
Diagram
  1. Remove 2 nuts and bolts securing throttle position sensor to pedal box, discard nuts.
  2. Release throttle position sensor multiplug from mounting bracket.
  3. Remove throttle position sensor and linkage.
  4. Remove and discard nut securing linkage to throttle position sensor.
  5. Remove throttle position sensor.

Refit

  1. Fit linkage to throttle position sensor, fit new nut but do not tighten.
  2. Engage throttle position sensor linkage with throttle pedal.
  3. Align throttle position sensor to pedal box. Fit and tighten bolts and new nuts.
  4. Ensure throttle pedal is firmly against its stop and tighten nut securing linkage to throttle position sensor.
  5. Carefully manoeuvre pedal box assembly into position under fascia and engage on studs on bulkhead.
  6. Fit new nuts securing pedal box assembly to bulkhead and tighten to 13 Nm.
  7. Fit bolt securing pedal box assembly to underside of fascia and tighten to 13 Nm.
  8. Align servo push rod to brake pedal.
  9. Fit servo push rod clevis pin and secure with new split pin.
  10. Connect multiplug to brake pedal switch.
  11. Connect multiplug to throttle position sensor and secure to mounting bracket.
  12. Fit universal joint cover to steering column and secure to bulkhead with 3 trim fasteners.
  13. Position lower fascia closing panel and connect multiplug to instrument panel illumination switch. Models fitted with headlamp levelling: Connect multiplug to headlamp levelling switch.
  14. Align lower fascia closing panel to fascia and press to secure retaining clips.
  15. Fit screw securing lower fascia closing panel to fascia.
  16. Connect battery earth lead.

Parts & tools for this job For 1995 Rover 600

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