Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)20 · Brakes
20 · Brakes

Servo assembly - KV6 (page 2 of 2)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
BrakesServo assembly - KV6 · page 2 of 2

Refit

CAUTION: The domed nut on the push rod must not be adjusted.

  1. With vacuum connection uppermost, fit servo to bracket engaging push rod and pull rod, tighten nuts to 25 Nm.
  2. Align pushrod to pull rod, fit clevis pin and secure with ’R’ clip.
  3. Grease clevis pin. See INFORMATION, Capacities, fluids and lubricants.
  4. Position remote linkage assembly, locate brake pedal and pull rod fork, engage brackets on studs.
  5. Fit securing nuts and tighten to 25 Nm.
  6. Engage brake pipe in clip below bracket.
  7. Align remote linkage pull rod to brake pedal, fit clevis pin and secure with ’R’ clip.
  8. Grease clevis pin.
  9. Fit closing panel and secure turnbuckles.
  10. Fit brake master cylinder. See this section.
  11. Fit master cylinder reservoir, tighten screws to 10 Nm.
  12. Connect vacuum hose to servo and secure with clip.
  13. Bleed brake system. See Adjustments.

Parts & tools for this job For 1996 Rover 800

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