Exhaust manifold gasket - models without air conditioning

Refit

1. Clean manifold and cylinder head mating surfaces.
2. Fit new inlet manifold gasket to cylinder head.
3. Fit inlet manifold to cylinder head.

4. Fit nuts and bolts securing inlet manifold to cylinder head and tighten in sequence shown to 25 Nm.
5. Align support stay to inlet manifold, fit bolt and tighten to 25 Nm.
6. Lubricate new ’O’ ring with silicone grease and fit to fuel feed pipe.
7. Connect fuel feed pipe to fuel rail and tighten bolts to 10 Nm.
8. Connect fuel return pipe to fuel rail and secure with clip.
9. Connect multiplug to IAT sensor.
10. Connect injector harness multiplug to engine harness.
11. Connect coolant hose to inlet manifold and tighten clip.
12. Fit inlet manifold chamber. See this section.
13. Refill cooling system. See COOLING SYSTEM, Adjustments.

EXHAUST MANIFOLD GASKET - MODELS WITHOUT AIR CONDITIONING

Service repair no - 30.15.12

Remove

1. Remove front pipe to manifold gasket. See this section.

2. Release heated oxygen sensor multiplug from bracket.
3. Disconnect heated oxygen sensor multiplug from harness.

4. Remove 5 nuts securing exhaust manifold to cylinder head.
5. Remove exhaust manifold.
6. Remove and discard exhaust manifold gasket.