Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)04 · 146 bodywork
04 · Body & interior

Positioning and checking

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fixed bodywork components › Positioning and checking
146 bodyworkPositioning and checking
  • Using a rotary brush, clean the areas concerned by welding.
  1. Apply the high thickness electric welding protection on the lower section of the door frame.
  • Apply the electric welding protection to be brushed on the remaining areas involved by spot welding.
Illustration showing application of electric welding protection using a syringe-like tool on a car door frame.

POSITIONING AND CHECKING

  1. Position the underdoor trim joining the edges to be welded and fasten using clamps.
  • Using screws temporarily fasten the underdoor trim, then remove the clamps fastened previously.
  • Check the squareness, lights and angles refitting the components removed previously with the associated seals and parts which, once assembled make it possible to check that the operations have been carried out to perfection.
Illustration showing underdoor trim being positioned and clamped with a clamp tool.
  • Remove the assembled components to check for correct positioning of the underdoor trim.
  1. Using a circular blade saw, trim the sheet metal eliminating the excess, without damaging the sheet metal below.
Illustration showing bending of clinching tabs on a car body panel.

WELDING AND FINISHING OF SHEET METAL PIECE

  1. Using a spot welder or, where necessary, an MIG welder, proceed as illustrated.
  2. Using an MIG welder, seam weld as illustrated.
  3. Fit the mudguard fastening block.
Illustration showing welding and fitting of mudguard fastening block with various fasteners.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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