Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)04 · 146 bodywork
04 · Body & interior

Under door trim

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fixed bodywork components › Under door trim
146 bodyworkUnder door trim

UNDER DOOR TRIM

PRELIMINARY OPERATIONS

  • Disconnect the battery (-) terminal and remove the electronic control units.
  • Remove the trim components, electric and mechanical systems that might hinder the repair operation or suffer damage during work (see specific paragraphs).
  • Remove the following sheet metal parts:
  • doors on the side concerned (see specific paragraphs).
  • front mudguard on the side concerned (see specific paragraph).

REMOVAL

Car with underdoor trim removed, showing the door frame and bodywork
  1. Using a circular blade saw, cut along the line illustrated, without damaging the parts below.
Close-up of underdoor trim being cut with a circular blade saw
  • Remove the underdoor trim, cutting the sealant if necessary.

PREPARATION

  1. Working on the bench, with a reciprocating saw cut the new underdoor trim, keeping the same overlapping area.
  2. Trace the trim and drill (bit Ø 5 mm), as illustrated.
Illustrates door sill trim removal and installation process
Diagram showing drilling holes in the underdoor trim
  • Using a rotary brush, clean the areas to be de-welded to reveal the welding spots.
  1. Using a snipping machine, remove the accessible welding spots; remove the remaining welding spots using a drill.
  2. Open the clinching tabs.

Parts & tools for this job For 1994 Alfa Romeo 145/146

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.