Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)04 · 146 bodywork
04 · Body & interior

Protections

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fixed bodywork components › Protections
146 bodyworkProtections

PROTECTIONS

  1. Apply the specified sealant along the lines illustrated.
  • Apply the specified underbody protective coating in the area of the wheelhouse involved by the replacement.

2. Apply the sound-deadening panels as illustrated.

Install sound-deadening panels using adhesive spray gun
Diagram shows rear panel removal with clinching tabs and sealant cutting
Illustration showing rear panel with sound-deadening panels marked 1 and 2, and tools for application
  • Refit the rear mudguard and rear panel working as described in the corresponding paragraphs.

COMPLETE REAR PANEL

PRELIMINARY OPERATIONS

  • Disconnect the battery (-) terminal and remove the electronic control units.
  • Remove the trim components, electric and mechanical systems that might hinder the repair operation or suffer damage during work (see specific paragraphs).
  • Remove the following sheet metal parts:
  • boot lid (see specific paragraph).

REMOVAL

Illustration of a car with rear panel removed, showing the area to be cut
  1. Using a circular blade saw, cut along the line illustrated, without damaging the sheet metal below.
  • Using a rotary brush, clean the area to be welded to reveal the welding spots.
  1. Using a snipping machine, remove the accessible welding spots; remove the remaining welding spots using a drill.

3. Open the clinching tabs and remove rear panel cutting the sealant if necessary.

Illustration showing rear panel with clinching tabs and sealant, tools shown on right

Parts & tools for this job For 1994 Alfa Romeo 145/146

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