Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)04 · 146 bodywork
04 · Body & interior

Positioning and checking

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fixed bodywork components › Positioning and checking
146 bodyworkPositioning and checking
  • Using a rotary brush, clean the areas concerned by welding.
  1. Apply the high thickness electric welding protection on the coupling parts with the wheelhouse involved by spot welding.
  • Apply the electric welding protection to be brushed on the remaining areas involved by spot welding.
Applying electric welding protection with a brush and can
  1. Using a circular blade saw, trim the sheet metal eliminating the excess, without damaging the sheet metal below.
Trimming sheet metal with a circular blade saw

POSITIONING AND CHECKING

  • Position the inner side frame joining the edges to be welded and fasten using clamps.
  • Check the squareness, lights and angles refitting the components removed previously with the associated seals and parts which, once assembled make it possible to check that the operations have been carried out to perfection.
Checking squareness of inner side frame
  • Remove the assembled components to check for correct positioning of the inner side frame.

WELDING AND FINISHING OF SHEET METAL PIECE

  1. Using a spot welder, proceed with tacking.
  2. Using a spot welder or where necessary, an MIG welder, proceed as illustrated.
Welding sheet metal piece with spot and MIG welders

Parts & tools for this job For 1994 Alfa Romeo 145/146

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.