Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)04 · 146 bodywork
04 · Body & interior

Preparation

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fixed bodywork components › Preparation
146 bodyworkPreparation
  1. Using a saw with circular blade, cut following the trace illustrated, without damaging the panels below.
    - Using a rotary brush, clean the areas to be de-welded to reveal the welding spots.
Diagram showing rear panel with welding spots marked and tools for de-welding shown on the right.
  1. Using a de-welder remove the accessible welding spots; remove the remaining welding spots using a drill.
    - Remove the partial rear panel opening the edges of the rear reinforcements.
  2. Using a de-welder, remove the welding spots illustrated.
    2. Using an oxyacetylene torch, de-weld the edges of the partial rear outer panel from the mudguard, then remove them.
Diagram showing partial rear outer panel with welding spots and tools for de-welding shown on the right.

PREPARATION

  1. Using a rotary brush clean the areas involved by welding.
    - Apply the electric welding protection to be brushed on, on the areas involved by spot welding.
Diagram showing hand using drill to remove welding spots.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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