Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)04 · 146 bodywork
04 · Body & interior

Preparation

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fixed bodywork components › Preparation
146 bodyworkPreparation · page 1 of 2
  1. Using a de-welder, remove the welding spots illustrated.
  2. Open the clinching tab and remove the centre pillar.
Diagram showing removal of welding spots and centre pillar with tools
  1. part name
  2. part name
  3. Using a de-welder remove the welding spots illustrated and remove the upper part of the inner centre pillar trim.
Diagram showing removal of welding spots from inner centre pillar trim
  1. part name

PREPARATION

  • Working on the bench and using a reciprocating saw, cut the outer pillar trim taking care to maintain the correct overlaying area.
  1. Trace the outer pillar trim and drill (bit Ø 5 mm) as illustrated.
Diagram showing welding spot removal with specified distance
  1. Using a rotary brush, clean the areas of the trim and of the centre pillar frame involved by welding.
  • Apply the specified electric welding protection on the areas involved by spot welding.
Diagram showing cleaning and applying protection to welding areas
  1. Fit the pads for fastening the door hinges and the lock striker on the centre pillar frame.
Diagram showing installation of pads for door hinges and lock striker

Parts & tools for this job For 1994 Alfa Romeo 145/146

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