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Fiat Bravo Factory Service Manual (2007-2014)08 · Engine
08 · Engine

Fuel injectors - r.r.

Make
Fiat
Model
Bravo Factory Service Manual
Year
2007–2014
Section
Diesel injection system › Fuel injectors - r.r.
EngineFuel injectors - r.r.

FUEL INJECTORS - R.R.

Operation 1060F10 · INJECTORS AND PIPES

1.9 JTD 8v

Removing

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R

Op. 1060G50 THROTTLE BODY - R.R

Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R

Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.

1. Manually push clips (1a) and disconnect pipe from injectors to fuel recovery manifold (1b), injector side.

FUEL INJECTORS - R.R.

1. Undo the nuts fixing the injector mounting brackets.

2. Position tool (2a) for extracting injectors, taking care to position lifting bracket (2b) under polygonal area (2c) of the injector.

ToolDescriptionFunctionValidity
1870739000ExtractorRemoving injectors1.9 JTD 8v

If new injector/s is/are fitted:

- determine the identification code stamped on the top surface;

- check, using an Examiner, that the new injector(s) is (are) recognized by the engine management control unit.

3. Position second lifting bracket for tool (3a) under injector retaining bracket (3b).

4. Tighten nut (4a) for tool and remove injector assembly (4b).

- Repeat the operation for the remaining injectors.

FUEL INJECTORS - R.R.

Refitting

- Place the injectors in their seats, complete with brackets, and fasten them by tightening the nuts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Injector bracketsNutM82.7 ÷ 3.31.9 JTD 8v

- Connect the pipe from the injectors to the fuel recovery manifold to the injectors and push home until the clips click into place.

Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.

Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R

Op. 1060G50 THROTTLE BODY - R.R

Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 1016A10 SOUND-PROOFING COVER - R.R

1.9 JTD 16v

Removing

Op. 1016A10 SOUND-PROOFING COVER - R.R

- Disconnect the electrical connections for the injectors.

DescriptionConnector
InjectorSee N070 INJECTOR

Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.

1. Undo the injector bracket retaining nuts.

2. Remove injectors (2a), complete with brackets, using tool (2b).

If new injector/s is/are fitted:

- determine the identification code stamped on the top surface;

- check, using an Examiner, that the new injector(s) is (are) recognised by the engine management control unit.

Start the removal beginning with the injector for cylinder no. 1 and continue with the injectors for cylinders 2, 3 and 4.

ToolDescriptionFunctionValidity
1870897300ExtractorRemoving injectors1.9 JTD 16v
FUEL INJECTORS - R.R.

Refitting

- Refit the injectors complete with brackets and tighten nuts to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Injector bracketsNutM82.3 ÷ 2.81.9 JTD 16v

Start refitting beginning with the injector for cylinder no. 4 and continue with the injectors for cylinders 3, 2 and 1.

Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.

- Secure the electrical connections for the injectors.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Parts & tools for this job For 2007 Fiat Bravo

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