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Fiat Bravo Factory Service Manual (2007-2014)08 · Engine
08 · Engine

Pressure pump drive pulley - r.r.

Make
Fiat
Model
Bravo Factory Service Manual
Year
2007–2014
Section
Diesel injection system › Pressure pump drive pulley - r.r.
EnginePressure pump drive pulley - r.r.

PRESSURE PUMP DRIVE PULLEY - R.R.

Operation 1060E30 · DIESEL PRESSURE PUMP AND CONTROL

1.9 JTD 8v

Removing

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.

Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

- Unscrew the bolts securing the engine coolant reservoir and move it aside.

1. Lock the rotation of the pressure pump drive pulley using two bolts.

2. Undo the pressure pump drive pulley nut.

- Undo the two bolts for locking the rotation of the pressure pump drive pulley fitted previously.

PRESSURE PUMP DRIVE PULLEY - R.R.

1. Remove pressure pump drive pulley (1a) using tool (1b).

ToolDescriptionFunctionValidity
1860854001ExtractorPressure pump control pulley removal1. 9 JTD

- Remove the key.

PRESSURE PUMP DRIVE PULLEY - R.R.

Refitting

- Place the key back in its housing.

- Place the pressure pump drive pulley back in its housing.

- Lock the rotation of the pressure pump drive pulley using two bolts.

- Tighten the nut fixing the pressure pump drive pulley to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Pressure pump drive pulleyNutM144.5 ÷ 5.51.9 JTD

- Undo the two bolts for locking the rotation of the pressure pump drive pulley fitted previously.

- Fit the engine coolant reservoir in place and secure it using the bolts.

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.

Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1016A10 SOUND-PROOFING COVER - R.R

1.9 JTD 16v

Removing

- Position the vehicle on a lift.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R

Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

- Move the engine coolant reservoir to one side without disconnecting the engine coolant pipe.

1. Tighten the two bolts securing the pressure pump pulley.

2. Undo the nut fixing the pressure pump pulley to the pump shaft.

- Remove the two bolts securing the pulley positioned previously.

PRESSURE PUMP DRIVE PULLEY - R.R.

1. Position the pulley extractor.

ToolDescriptionFunctionValidity
1860854001ExtractorPressure pump control pulley removal1. 9 JTD

2. Acting on extractor bolt hexagonal head (2a), release pulley (2b) from the tapered housing in the pressure pump drive shaft, then remove the pulley.

PRESSURE PUMP DRIVE PULLEY - R.R.

Refitting

1. Fit the pressure pump pulley on the pump drive shaft.

2. Fit the two pulley rotation lock bolts.

3. Tighten the nut fixing the pressure pump pulley to torque.

ComponentFasteningdiaValue (daNm)Validity
Pressure pump drive pulleyNutM144.5 ÷ 5.51.9 JTD
PRESSURE PUMP DRIVE PULLEY - R.R.

- Remove the two pulley lock bolts.

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R

Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R

Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

- Remove the vehicle from the lift.

Parts & tools for this job For 2007 Fiat Bravo

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