Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)08 · Engine
08 · Engine

Check engine control unit connections

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Diesel injection system › Check engine control unit connections
EngineCheck engine control unit connections

CHECK ENGINE CONTROL UNIT CONNECTIONS

Check 1060GM

1.9 Multijet

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1

Turn the ignition key OFF.

Connect the wiring harness connector from the accelerator pedal potentiometer

Turn the ignition key ON.

Select the following system on the diagnostic equipment: Diesel electronic injection control unit EDC16C39 CF4/EOBD CAN (EP engine 1.9).

Check that error P0641 – Power supply to sensors 1 is “Present”.

Move on to Step 5

Move on to Step 2
2

Turn the ignition key OFF.

Disconnect the wiring harness connector from engine control unit connector A

Turn the ignition key ON.

Check that the resistance across pin 9 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

3

Check that the resistance across pin 30 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

4

Replace the accelerator pedal

Op. 1068A20 ACCELERATOR PEDAL WITH BUILT-IN POTENTIOMETER - R.R

and check the fault has disappeared.

The test can be considered over

Repair the original accelerator pedal and replace the engine management control unit.

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

5

Turn the ignition key OFF.

Disconnect the wiring harness connector from the timing sensor.

Turn the ignition key ON.

Select the following system on the diagnostic equipment: Diesel electronic injection control unit EDC16C39 CF4/EOBD CAN (EP engine 1.9).

Check that error P0641 – Power supply to sensors 1 is “Present”.

Replace the timing sensor

Op. 1060G22 CAM ANGLE SENSOR - R.R

6

Turn the ignition key OFF.

Disconnect the wiring harness connector from engine control unit connector A

Turn the ignition key ON.

Check that the resistance across pin 45 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Move on to Step 8

Move on to Step 7
7

If faults are present, repair or if necessary replace the electrical wiring between the engine control unit and the accelerator pedal potentiometer.

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

Replace the wiring if necessary

The test can be considered over

Replace the accelerator pedal

Op. 1068A20 ACCELERATOR PEDAL WITH BUILT-IN POTENTIOMETER - R.R

8

Turn the ignition key OFF.

Check that the resistance between pin 30 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

9

Disconnect the wiring harness connector from engine control unit connector B

Turn the ignition key ON.

Check that the resistance across pin 11 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the timing sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

10

Turn the ignition key OFF.

Check that the resistance between pin 11 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the timing sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

11

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

1.3 Multijet

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1

Turn the ignition key OFF.

Disconnect the wiring harness connector from the fuel pressure sensor. Turn the key ON.

Select the following system on the diagnostic equipment: Marelli Diesel Injection 6F3 EOBD CAN (EP engine 1.3 JTD).

Check that error PO641 is "Present"

Replace the fuel pressure sensor

Op. 1060G28 FUEL PRESSURE SENSOR ON FUEL MANIFOLD TO INJECTORS - R.R

2

Turn the ignition key OFF.

Disconnect the wiring harness connector from the turbo pressure sensor.

Turn the ignition key ON.

Check that error PO641 is "Present"

Replace the turbo sensor

Op. 1060G16 PRESSURE RELIEF SENSOR - R.R.

3

Turn the ignition key OFF.

Disconnect the wiring harness connector from engine control unit connector B

Turn the key ON. Check the voltage across control unit Pin 6 (wiring side)

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

4

Check that the resistance across pin 8 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

5

Turn the ignition key OFF.

Check that the resistance between pin 8 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the fuel pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

6

Turn the ignition key ON.

Check that the resistance across pin 24 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the excess pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

7

Check that the resistance across pin 23 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the excess pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

8

Turn the ignition key OFF.

Check that the resistance between pin 23 (wiring side) of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the excess pressure sensor and the engine control unit

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

9

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

Parts & tools for this job For 2005 Fiat Grande Punto

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