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Fiat Grande Punto Factory Service Manual (2005-2012)08 · Engine
08 · Engine

Diesel injection pressure pump - r.r.

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Diesel injection system › Diesel injection pressure pump - r.r.
EngineDiesel injection pressure pump - r.r.

DIESEL INJECTION PRESSURE PUMP - R.R.

Operation 1060E10 · DIESEL PRESSURE PUMP AND CONTROL

1.9 Multijet

Removing

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - ONE - R + R

Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1060E30 PRESSURE PUMP DRIVE PULLEY - R.R.

1. Disconnect the electrical connection for the fuel pressure regulator on the pressure pump.

DescriptionConnector
1Fuel pressure regulatorSee N077 FUEL PRESSURE REGULATOR

2. Disconnect the fuel supply pipe rapid connector, pressure pump side.

3. Loosen the band and disconnect the fuel return pipe from the pressure pump to the fuel return manifold, pressure pump side.

DIESEL INJECTION PRESSURE PUMP - R.R.

1. Undo the connector (1a) and disconnect the pipe from the pressure pump to the fuel manifold (1b), pressure pump side.

2. Undo the nuts (2a) and remove the pressure pump (2b) from the support.

DIESEL INJECTION PRESSURE PUMP - R.R.

Refitting

- Position the pressure pump in its housing and secure it by tightening the nuts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Pressure pumpNutM82.3 ÷ 2.81.9 Multijet

- Connect the pipe from the pressure pump to the fuel manifold, pressure pump side and tighten the connector to the recommended torque.

The pipe from the pressure pump to the fuel manifold, pressure pump side is replaced each time the connectors are loosened.

Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.

ComponentFasteningdiaValue (daNm)Validity
Pipe from pressure pump to fuel manifold - pressure pump sideConnectorM122.2 ÷ 2.41.9 Multijet

- Connect the fuel return pipe from the pressure pump to the fuel return manifold, pressure pump side and tighten the band.

- Connect the fuel supply pipe rapid connector, pressure pump side.

- Connect the electrical connection to the fuel pressure regulator on the pressure pump.

Op. 1060E30 PRESSURE PUMP DRIVE PULLEY - R.R.

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R

Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.

Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - ONE - R + R

Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1016A10 SOUND-PROOFING COVER - R.R

1.3 Multijet · 75 CV

Removing

Op. 5530B10 BATTERY - R+R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 3330D30 VACUUM PUMP - R+R

1. Disconnect the rapid connector for the fuel supply pipe from the filter to the pressure pump, pressure pump side.

2. Loosen the connectors (2a) and remove the pipe from the pressure pump to the fuel manifold (2b).

Use a new pipe from the pressure pump to the fuel manifold when refitting.

3. Loosen the band and disconnect the fuel return pipe from the pressure pump, pressure pump side.

DIESEL INJECTION PRESSURE PUMP - R.R.

1. Undo the bolts (1a) and remove the water pump (1b) complete with O-ring and coupling (1c).

DIESEL INJECTION PRESSURE PUMP - R.R.

Refitting

- Place the water pump, complete with new O-ring in its housing and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Pressure pumpBoltM71.4 ÷ 1.71.3 Multijet

- Connect the fuel return pipe from the pressure pump, pressure pump side and tighten the band.

- Place a new pipe from the pressure pump to the single fuel manifold in its housing and secure it using the connectors without tightening them.

- Tighten the connector for the pipe from the pressure pump to the single fuel manifold, pump side, to the recommended torque using a spanner.

ComponentFasteningdiaValue (daNm)Validity
Pipe from pressure pump to fuel manifold - pressure pump sideConnectorM122.3 ÷ 2.51.3 Multijet

- Tighten the connector for the pipe from the pressure pump to the single fuel manifold, fuel manifold side, to the recommended torque using a spanner.

ComponentFasteningdiaValue (daNm)Validity
Pipe from pressure pump to fuel manifold - fuel manifold sideConnectorM142.6 ÷ 2.91.3 Multijet

- Disconnect the rapid connector for the fuel supply pipe from the filter to the pressure pump, pressure pump side.

Op. 3330D30 VACUUM PUMP - R+R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 5530B10 BATTERY - R+R

1.3 Multijet · 90 CV

Removing

Op. 5530B10 BATTERY - R+R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.

1. Disconnect the electrical connection from the fuel pressure regulator on the pressure pump.

DescriptionConnector
1Fuel pressure regulatorSee N077 FUEL PRESSURE REGULATOR

2. Remove the band and disconnect the return pipe from the pressure pump.

3. Disconnect the rapid connector for the fuel intake pipe from the pressure pump.

4. Undo the bolts and remove the pressure pump complete with O-ring and coupling.

DIESEL INJECTION PRESSURE PUMP - R.R.

Refitting

- Place the water pump, complete with coupling and a new O-ring in its housing and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Pressure pumpBoltM71.4 ÷ 1.71.3 Multijet

- Connect the rapid connector for the fuel intake pipe to the pressure pump.

- Connect the fuel return pipe to the pressure pump and tighten the collar.

- Connect the electrical connection of the fuel pressure regulator on the pressure pump.

Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 5530B10 BATTERY - R+R

Parts & tools for this job For 2005 Fiat Grande Punto

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