Gearbox - Diesel (page 4 of 4)

32. Remove 8 bolts securing gearbox to engine.
33. With assistance, remove gearbox from engine.

Refit

1. Clean gearbox to engine mating faces, dowels and dowel holes.
2. With assistance raise gearbox on jack and align to clutch and engine.
3. Fit bolts securing gearbox to engine and tighten to 50 Nm (37 lbf.ft).
4. Clean oil cooling pipe housing mating faces.
5. Lubricate and fit new 'O' rings to oil cooling pipe housing.
6. Position cooling pipe housing, fit bolts and tighten to 25 Nm (18 lbf.ft).
7. If fitted: Secure harness in retaining clips, connect Lucars to differential lock warning switch and multiplug to transfer box neutral switch.
8. Position breather pipes and secure 'P' clip with bolt.
9. Using new sealing washers fit breather pipe banjo bolts and tighten to 15 Nm (11 lbf.ft).
10. Connect oil temperature sensor Lucars and reverse lamp switch multiplug.
11. Position low ratio selector cable to housing and secure with 'C' washer and clevis pin.
12. Secure cable to fuel pipes with new cable ties.
13. Raise gearbox, ensuring gear change lever is located in grommet.
14. Fit gearbox mountings and tighten bolts to 85 Nm (63 lbf.ft).
15. Fit nuts to gearbox mountings and tighten to 48 Nm (37 lbf.ft).
16. Remove 3 bolts securing support plate to gearbox.
17. Position clutch slave cylinder and heat shield, fit bolts and tighten to 25 Nm (18 lbf.ft).
18. Clean handbrake back plate and mating face.
19. Position handbrake back plate, fit bolts and tighten to 75 Nm (55 lbf.ft).
20. Clean handbrake drum.
21. Fit handbrake drum and tighten retaining screw.
22. Fit front propeller shaft. PROPELLER SHAFTS, REPAIRS, Propeller shaft - front..
23. Fit rear propeller shaft. PROPELLER SHAFTS, REPAIRS, Propeller shaft - rear.
24. Clean exhaust silencer and tail pipe mating faces.
25. Position silencer and secure on mountings, using a new gasket align to tail pipe, fit nuts and tighten to 25 Nm (18 lbf.ft).
26. Fit exhaust front pipe. MANIFOLDS AND EXHAUST SYSTEMS - Td5, REPAIRS, Pipe - front.
27. Refit starter motor. CHARGING AND STARTING, REPAIRS, Starter motor - diesel.
28. Refill gearbox with oil. MAINTENANCE, PROCEDURES, Manual gearbox.
29. Refill transfer gearbox with oil. MAINTENANCE, PROCEDURES, Transfer box.
30. Fit gear lever extension, fit clamp bolt and tighten to 25 Nm (18 lbf.ft).
31. Fit gear lever trim and gear change knob.
32. Connect battery earth lead.
33. Fit cooling fan cowl and battery cover and secure fixings.